Title Page

  • Document No.

  • Structure no. & date of installation

  • Area

  • Lot No.

  • Conducted on

  • Installed on

  • Prepared by

  • Location

Checklist

Gantry Jewellery Inspection

  • Brackets set as per design drawings

  • Bolts/ Nuts / Lock Nuts/ Washers are correct type/size and tightened in accordance to specifications & standard drawings.

  • Split pins are not under load.<br>Split pins can be removed without a substantial force.

  • Cantilever installed level with 2-4 extra chain links.<br>Excess chain to be cut after works completed.<br>Cantilever is set horizontal and perpendicular to track.

  • Boom is installed level and perpendicular to track.<br>No overhang at platforms. Trim & cold galvanise where required.

  • V-Dropper clipped to catenary at 600/800mm from center.<br>Anti-torsion brackets installed where out-of-running steady arm crosses over in-running wire.

  • Correct type steady arm installed as per design.

  • Insulators free from any visible damage and clean from dust & mud. Due care taken during transportation.<br>Tertiary insulators installed where indicated by design drawings.

  • Structure located over platform or connected to retaining wall/bridge?

  • Secondary insulation used with bonding between insulators directly to rail. Insulated steady arms used for push-off arrangements.

Transfers

  • Catenary Aligned with contact in direction of track center line to avoid twist in the contact.

  • Droppers installed as per dropper schedule. Droppers should not be slack or hogging. Wire cleaned prior to dropper installation. Droppers must be crimped to ensure electrical conductivity. Line Taps to be removed once crimped

  • Minimum dropper length is 300mm. If dropper length is less than 300mm, sliding dropper clips must be used

  • Heel height must be 85mm +25mm/-0mm.

  • Contact wire height must be within +75mm/-75mm of design and a minimum of 4.85m when adjacent to platforms & 5.64m over level crossings. Grade maximum of 1:300.

  • Stagger looking in down direction is as per design drawings +50mm/ -50mm. No Stagger to exceed 300mm, including mid-bay with blowoff added.

Clearances

  • All clearances as per standard drawings & design drawings. Installed equipment should not be installed inside the train dynamic envelope.

  • Clearace to dead from live components is 300mm in all directions at structure. Clearances along line should take into account blow off and proximity to closest touch point eg signal platforms.

Electrolysis

  • Electrolysis aerial feeder installed on structure

  • All materials (insulators, terminations, etc.) as per IFC drawings

  • Insulators as per design drawing & free from any visible damage and clean from dust & mud.

  • Brackets set as per design drawings

  • Bolts/ Nuts / Lock Nuts/ Washers are correct type/size and tightened in accordance to specifications & standard drawings.

  • Clearace to dead from live components is 300mm in all directions at structure. Clearances along line should take into account blow off and proximity to closest touch point eg signal platforms.

  • Electrolysis 'Tee' off or crossing installed on structure

  • Grey PVC conduit housing cable as per design drawing

  • Unistrut installed on structure to house conduit and cable (no steel straps)

  • Adequate mechanical protection installed to 3m or greater above ground level

  • Electrolysis pits installed where required with correct labelling. Pits to be 600mm diameter or 600mm x 300mm concrete lids/blackHDPE pits or better standard

  • Additional Comments/Photos:

22kV

  • 22kV installed on structure

  • Type of 22kV instalation

  • All materials (insulators, terminations, etc.) are as per IFC drawings

  • Bolts/ Nuts / Lock Nuts/ Washers are correct type/size and tightened in accordance to specifications & standard drawings.

  • Insulators as per design drawing & free from any visible damage and clean from dust & mud.

  • Crimp link installed correctly and conductor continuous

  • Phases free from tangles and clearances between phases maintained as per standard (>300mm)

  • Clearace to dead from live components is 1300mm in all directions at structure. Clearances along line should take into account blow off and proximity to closest touch point eg signal platforms.

  • All materials (insulators, terminations, etc.) are as per IFC drawings

  • Bolts/ Nuts / Lock Nuts/ Washers are correct type/size and tightened in accordance to specifications & standard drawings.

  • Insulators as per design drawing & free from any visible damage and clean from dust & mud.

  • Phases free from tangles and clearances between phases maintained as per standard (>300mm)

  • Clearace to dead from live components is 1300mm in all directions at structure. Clearances along line should take into account blow off and proximity to closest touch point eg signal platforms.

Defects

  • Defects:

Photos

  • Add media

As-Built Inspection

  • Non compliance?

  • NCR No.

Sign Off

  • Project Engineer/Supervisor

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