Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
SAFETY: Plant walk through to verify health & safety items.
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Audit blue book of selected cell and ensure required PPE and review of potential injuries are included in the guidelines.
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Appropriate PPE: Eye protection (safety or eye glasses), foot protection (closed toe shoes), cut-proof gloves if trimming, hearing protection (as applicable), hair nets (as applicable), no loose scarves - all head scarves should be secured with clip or tie.
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Verify operator is standing on anti-fatigue mats provided for each cell.
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No cell phone usage on the plant floor during operation of machinery (including hilos).
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Verify proper machine safeguarding / lock-out devices per press; no open pinch points. Ensure electrical panels are not blocked and all items are within prescribed distance from them - 36" per OSHA standard.
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Verify lock-out / tag-out procedures followed for tool changes and during preventive maintenance process, including possession of individually keyed safety locks for designated employees (Maintenance, Die-setters, Process Techs).
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Inspect all storage racks for damage.
Powered Industrial Trucks
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Verify industrial drivers are compliant with speed limits at your location. Verify drivers adhere to all traffic signals, floor markings.
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Verify industrial drivers are compliant with respect to load/stack height, fork length requirements, optimal routes. Note stack height requirements differ between manufacturing floor (2-3 max) and the warehouse (3-5 max).
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Verify industrial drivers blow hoe at sight of pedestrians and exhibit safe behaviors around each other and all pedestrians. (Check for seat belts).
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Verify drivers follow OSHA PIT guidelines for direction of travel/visibility; load tilting, especially when loads are segmented. (Tilting an elevated load forward is only allowed when is a deposit position over rack/stack); forks must point down. When parked, forks should lay flat to the ground and 3 inches above the ground when driving.
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List 3 safety items noticed that need improvement/attention.
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Plant/Ops/Dept Manager
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Human Resource Manager
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Safety Committee Rep
