Title Page
-
Department conducted
-
Conducted on
-
Audit completed by
-
Location
-
Responsible person for department
BUILDINGS
-
All windows in working and in a good state?
-
All doors in working order?
-
All materials stored safely. Housekeeping in good order?
-
Does all stairs have railings?
-
Does all elevated areas have railings?
-
Access control implemented?
-
CCTV systems in working order?
-
Does the TV show latest HR/Safety/Food Safety communication?
-
Security system in working order?
-
Perimeter fencing in good condition?
-
Perimeter lights in good condition?
-
Network systems in working order?
-
Smoking area demarcated and used?
ADMINISTRATION
-
Latest HSE communication displayed?
-
Latest Toolbox Talk displayed?
-
Safety File accessible?
-
All applicable registers/checklists up to date?
-
If Hotwork present, are permit completed?
-
Are lock-out register in place and used?
-
If confined space is active, are the permit present?
-
Emergency plan present and up to date?
-
All spare keys received?
-
Emergency numbers displayed?
-
Emergency team poster displayed?
OPERATIONAL FLOORS
-
Clean and free from slippery substances?
-
Any excessive product on floor?
-
No tripping or other obstruction hazards that may cause trips and falls?
-
Designated walkways painted and in good condition?
-
Designated walkways and all other walkways on heights or stairs fitted with solid barricade/ rails?
-
Emergency stop buttons/devices accessible and sign present?
-
Are all areas accesible?
-
Adequate refuse bins and emptied regularly?
VENTILATION & AIR QUALITY
-
Sufficient ventilation inside building?
-
All fans/ aircons in working order?
-
Operational area free from any dangerous gasses or smoke?
LIGHTING
-
Sufficient lighting inside offices?
-
All lights in working order?
-
No straining glares or contrasts?
-
All lightbulbs covered by suitable cover?
DEMARCATION
-
First Aid box/ equipment area demarcated?
-
Emergency exit routes demarcated?
-
Fire equipment demarcated?
-
Emergency Evacuation Assembly points demarcated?
-
Departmental PPE & Mandatory safety signage/ zones displayed and complying?
-
Emergency Evacuation Assembly point unobstructed?
OFFICE AREA HOUSEKEEPING
-
Working area clean and tidy?
-
Are desk and file drawers kept closed when not in use?
-
Are there sufficient stacking places and cabinets for files?
-
Adequate storing space for all tools and material?
-
No obstructions in aisles?
-
Adequate refuse bins and regular cleaning?
ELECTRICAL COMPLIANCE
-
Electrical Certificate of compliance on file?
-
Installations without defects?
-
Electrical panels & DB boxes in good condition with inner panel installed?
-
All DB switches covered by door or panel?
-
Distribution Boxes marked with tags to switches?
-
Electrical outlets working and not damaged?
-
Lights switches working and not damaged?
-
Electrical Extensions neat and does not present a tripping hazard?
-
Are extension cables in good condition and no joints in them?
-
Are the portable electrical equipment in good physical condition?
EMERGENCIES
-
First Aid Box in place, numbered and on register?
-
First Aid Boxes sealed?
-
Treatment registers kept up to date?
-
All fire extinguishers pressures within specification and ready for use?
-
Emergency Escape Plan displayed at supervisor office?
-
Fire Alarm/ air horn available and in working order?
-
Emergency equipment easily accessible and unobstructed? (First aid kit and fire extinguishers)
-
Emergency exits and escape routes clear and unobstructed?
PERSONAL PROTECTION EQUIPMENT
-
Are all employees issued with the correct PPE for their tasks?
-
Are all employees wearing their PPE?
-
PPE in good condition?
-
Safety Harnesses stored away from dust, chemical substances, and moisture?
-
Safety Harnesses inspected monthly and inspection records kept on file?
LADDERS
-
Are ladders in a good condition?
-
Are the ladders secured at bottom when in use? Someone holding in place?
-
Are ladders stored on ladder racks when not in use?
MOVING MACHINERY/ EQUIPMENT/PLANT
-
Are all revolving and open machine/ equipment fitted with guards? and not damaged?
-
Keys removed from mobile Plant when not in use?
HAND TOOLS
-
Are all hand tools being used in good working condition?
-
Is the right tool for the job being used?
STACKING & STORAGE
-
Stacks vertical and not overhanging?
-
Pallets not damaged?
-
Stacking height not higher than 3x the base width?
-
Are floors level where stacking takes place?
-
Racks bolted to the floor and secure?
-
All racks stable and sufficient for loads to be carried?
-
Any visible damage to racks?
-
Sufficient space between walls and stacks?
BOILERS AND PRESSURE EQUIPMENT
-
Check if boilers are in good condition and cleaned weekly as per cleaning schedule completed, signed off and dated.
-
All compressors’ pressure tested and certificates kept on file?
LIFTING EQUIPMENT
-
Maximum load capacity displayed on lifting equipment
-
Load testing certificates kept on file?
-
Broken or Faulty lifting equipment tagged as “unsafe for use?” and locked away?
-
All lift slings numbered, and records kept on file?
FLAMMABLE LIQUIDS
-
Is there suitable specific safe storage for flammable liquids available?
-
Is the flammable liquid store bunded to contain 110% of the liquid kept?
-
Is the flammable liquid store clearly demarcated and symbolic safety signs displayed?
-
Is there sufficient ventilation to prevent a buildup of fumes in the flammable liquid store?
-
Are MSDS’s kept on file for all the flammable liquids?
-
Are all pressured gas cylinders stored correctly outside building in separate divisions?
-
Are acetylene bottles stored in upright position and secured?
HAZARDOUS MATERIALS (Other than flammable)
-
Are any chemicals present within production area? (Non-food safe)
-
Are all containers labeled?
-
Are chemicals stored away from drains or other areas that can result in pollution?
-
Are correct PPE worn when handling chemicals?
-
Are chemicals stored correctly?
-
Are MSDS's available for all chemicals present?
-
Are all bulk storage bunded?
Railway Safety
-
All Rails in line and good condition?
-
Rail ballast in good condition?
-
Rail demarcation in good condition?
-
Access control to rail line implemented?
-
Operational lights in working condition?
-
Hand-points in working condition?
-
Derailer in working condition, in place and locked?
-
Stop Block in good condition?
-
Clearance line visible?
-
Winch in good working order?
-
Winch cage in good condition and braking system working?
-
Winch alarm in working order?
-
Employee competency certificates valid and available?
-
RSR permit valid and available?
Intake systems
-
All intake grizzly bars in good condition? (Look for cracks and deformities)
-
Are walkways clear and unobstructed?
-
Do materials spill over and pose a trip/slip hazard?
-
Are all open spaces safely barricaded or closed?
-
Are pallets not used stored in a dedicated pallet storing area?
Comments
-
undefined
Signatories
-
Responsible for department
-
Signature of responsible person
-
Date signed
-
Auditor
-
Signature of auditor
-
Date signed
-
Safety Supervisor
-
Safety Supervisor signature
-
Date signed
-
Safety Manager
-
Safety Manager Sign
-
Date signed