OMEGA CONVERTER, Model: 670MM - duplicate

• Site conducted

  Select

• Equipment Manufacturer

• Manufacturing Facility Location

• Serial Number

• MCC Representative

• Conducted on

  Date

Factory Acceptance Test (FAT)

Pre-Factory Acceptance Test Checklist

Factory Acceptance Test Protocol

• Are all certificates of compliance available?

  Yes

  No

  N/A

• Are all technical documents and drawings available?

  Yes

  No

• Are all calibration certificates available (i.e load cells)?

  Yes

  No

• Recommended spare parts lists?

  Yes

  No

• Are training materials available?

  Yes

  No

Factory Acceptance Test Preparation

• Safety Inspection

  Select Good Fair Poor N/A

  • Good
  • Fair
  • Poor
  • N/A

• Are guard doors accessible and easy to use?

  Yes

  No

• Are emergency stop buttons in good locations?

  Yes

  No

• Are all interlocks functioning?

  Yes

  No

• Are there audible/visual warning indicators prior to machine movement?

  Yes

  No

• Are adequate machine guards in place?

  Yes

  No

• Are electrical hazards clearly marked?

  Yes

  No

• Are pinch points clearly marked?

  Yes

  No

• Are machinery nameplates with contact information visible?

  Yes

  No

Hazard Assessment

• Does the operation of this machine create dust?

  Yes

  No

• Does the operation of this machine create any hazardous waste?

  Yes

  No

  N/A

• Is hazardous waste properly contained?

  Yes

  No

• Is the noise level at or below safe levels (70 dBA)?

  Select Yes No

  • Yes
  • No

• Is hearing protection available?

  Yes

  No

• Is there any lifting above 50 pounds?

  Yes

  No

• Is there a lifting device available?

  Yes

  No

  N/A

• Ergonomic Assessment

  Complete

  Incomplete

• Are there carts, dollies, or other aids needed to use this machine?

  Yes

  No

• Describe carts, dollies or aids needed for operation

• Are FAT personnel trained on safe lifting techniques, uses, and carrying devices?

  Yes

  No

• Are FAT personnel knowledgeable about ergonomics policies and procedures?

  Yes

  No

• Does operation require any awkward positions of personnel?

  Yes

  No

• What corrections need to be made?

Factory Acceptance Test Checklist

Factory Acceptance Test Personnel

• Were pre-tests conducted by the manufacturer?

  Yes

  No

• Were any corrective actions identified during pre-tests?

  Yes

  No

• Validate the corrective actions.

  Pass

  Fail

• Do the design engineers and fabrication manager agree that the equipment is ready for FAT?

  Yes

  No

• Are all FAT personnel equipped with the right PPE?

  Yes

  No

Factory Acceptance Test of Equipment

• Startup process

  Pass

  Fail

• Safety

  Pass

  Fail

• Control System

  Pass

  Fail

• User Interface

  Easy

  Difficult

• Performance, net speed of 200 MPM sustained for 1 hour or roll of material.

  Pass

  Fail

• Run at 660 MPM to evaluate the print to cut accuracy

  Pass

  Fail

• Determine what speed will maintain the +/-0.008" and document.

• Dykem Test for K&B unit

• Please provide a video of the turret operating at maximum speed.

• Print to cut accuracy +/-0.008"

  Pass

  Fail

• Automatic slit positioning accuracy +/- 0.004"

  Pass

  Fail

• Turret automatic splicing between labels +/- 1.25mm

  Pass

  Fail

• Automatic print and apply to finished roll.

  Pass

  Fail

  N/A

• The finished roll profile, must not be dished.

  Pass

  Fail

• Does unwind perform as designed at maximum speed?

  Pass

  Fail

• Shutdown process

  Pass

  Fail

Post-Factory Acceptance Test Checklist

• Punch List

  Complete

  Incomplete

Completion

• Additional observations

• The equipment has been produced according to the specifications of the client. Since the equipment reliability has been verified, it is scheduled for delivery and installation at the site of the client.

  Yes

  No

• Full Name and Signature of receiving plant Operations Manager

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• Full Name and Signature of Vice President Engineering & Optimization Americas CPG

  Sign