On Site Risk Assessment

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Task

• Key hazards identified

  Select Work at height and falling persons or objects Working in public areas Working around vehicles Lifting operations Using power tools Operating machinery working at leading edges Manual handling heavy items Vehicle movements Unloading heavy loads Hot Works Using a angle grinder

  • Work at height and falling persons or objects
  • Working in public areas
  • Working around vehicles
  • Lifting operations
  • Using power tools
  • Operating machinery
  • working at leading edges
  • Manual handling heavy items
  • Vehicle movements
  • Unloading heavy loads
  • Hot Works
  • Using a angle grinder

• Additional hazards identified

  Select The level of competence and supervision of the task 3rd party works adjacent to our works Access and egress Changing environments due to 3rd parties Weather conditions

  • The level of competence and supervision of the task
  • 3rd party works adjacent to our works
  • Access and egress
  • Changing environments due to 3rd parties
  • Weather conditions

(1). Crushing - Can anyone be crushed due to:

• Material falling from plant?

  Safe

  At Risk

  N/A

• Lack of capacity for the plant to be slowed, stopped or immobilised?

  Safe

  At Risk

  N/A

• The plant tipping or rolling over?

  Safe

  At Risk

  N/A

• Uncontrolled or unexpected movement of the plant or its load?

  Safe

  At Risk

  N/A

• Parts of the plant collapsing?

  Safe

  At Risk

  N/A

• Coming in contact with moving parts of the plant during testing, inspection, use, maintenance, cleaning or repair?

  Safe

  At Risk

  N/A

• Being thrown off or under the plant?

  Safe

  At Risk

  N/A

• Being trapped between the plant and materials or fixed structures?

  Safe

  At Risk

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(2). Entanglement

• Can be entangled due to:

• Body parts, clothing, equipment or other materials being in contact with moving parts of the plant?

  Safe

  At Risk

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(3). Cutting, Stabbing and Puncturing

• Can anyone be cut, stabbed or punctured due to?

• Coming in contact with sharp or flying objects?

  Safe

  At Risk

  N/A

• Coming in contact with moving parts of the plant during testing, inspection, operation, maintenance, cleaning or repair of the plant?

  Safe

  At Risk

  N/A

• Parts of plant disintegrating?

  Safe

  At Risk

  N/A

• The mobility of the plant?

  Safe

  At Risk

  N/A

• Uncontrolled or unexpected movement of the plant?

  Safe

  At Risk

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(4). Shearing / Burning / Friction

• Can anyone’s body parts be:

• Burnt, gain abrasions, etc?

  Safe

  At Risk

  N/A

• Sheared in operation of plant?

  Safe

  At Risk

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(5). Striking

• Can anyone be struck by moving objects due to:

• Uncontrolled or unexpected movement of the plant or material handled by the plant?

  Safe

  At Risk

  N/A

• Plant, parts of the plant or work pieces disintegrating?

  Safe

  At Risk

  N/A

• Work pieces being ejected?

  Safe

  At Risk

  N/A

• Mobility of the plant?

  Safe

  At Risk

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(6). High Pressure Fluid /Gases

• Can anyone come into contact with?

• Fluids/Gases under high pressure in normal use?

  Safe

  At Risk

  N/A

• In the instance of plant failure?

  Safe

  At Risk

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(7). Electrical

• Can anyone be injured by electrical shock due to:

• The plant contacting live electrical conductors?

  Safe

  At Risk

  N/A

• Electrical Leads on the ground

  Safe

  At Risk

  N/A

• Plant working close to electrical conductors?

  Safe

  At Risk

  N/A

• Overload of electrical circuits?

  Yes

  No

  N/A

• Damaged or poorly maintenance electrical components &/or cables?

  Safe

  At Risk

  N/A

• Water near electrical equipment?

  Safe

  At Risk

  N/A

• Lack of isolation procedures?

  Safe

  At Risk

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(8). Gases or Vapors

• Can anyone’s health be affected by exposure to:

• Gases, vapours, liquids, dusts or other hazardous substances by the operation of the plant?

  Yes

  No

  N/A

• Other factors?

• Other factors?

• Add drawing

  Drawing

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(9). Slips, Trips or Falls

• Can anyone using the plant, or in the vicinity of the plant, slip, trip or fall due to:

• Uneven or slippery work surfaces?

  Yes

  No

  N/A

• Poor housekeeping, such as shavings in the vicinity of the plant, spillage not cleaned up?

  Yes

  No

  N/A

• Obstacles being placed in the vicinity of the plant?

  Yes

  No

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(10). Manual Handling

• Does use of the plant or equipment involve repetitive or sustained postures?

  Yes

  No

  N/A

• Does use of the plant or equipment involve high force actions?

  Yes

  No

  N/A

• Does use of the plant or equipment involve an jerking actions?

  Yes

  No

  N/A

• Has there been a report of musculoskeletal disorder associated with the task?

  Yes

  No

  N/A

• Does this task require employees to be working with their hands above their shoulder?

  Yes

  No

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(11). Suffocation

• Can anyone be suffocated due to:

• lack of oxygen

  Yes

  No

  N/A

• Atmospheric contamination?

  Yes

  No

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(12). Temperature

• Can anyone’s health be affected by extreme temperatures by:

• Coming into contact with objects at high temperature?

  Yes

  No

  N/A

• Coming into contact with objects at Low temperature?

  Yes

  No

  N/A

• Other factors?

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(14). Light

• Is lighting acceptable in this area?

• Yes

  No

  N/A

• Yes

  No

  N/A

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

Noise

• Is noise acceptable in this area?

• Yes

  No

  N/A

• Yes

  No

  N/A

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(13). Other Hazards

• Could the plant create hazardous conditions other than above mentioned categories including:

• Explosions?

  Yes

  No

  N/A

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

• Most probable result of the potential accident. <br> <br><br><br><br><br>

  Safe

  At Risk

  N/A

1. CONSEQUENCE

Most probable result of the potential accident.

• a. Catastrophe; numerous fatalities; major disruption of activities 100

• b. Disaster; multiple fatalities; 50

• c. Very serious; Fatality; 25

• d. Serious; serious injury (amputation, permanent disability) 15

• e. Important; disabling injury; 5

• f. Noticeable; minor cuts, bruises, bumps; minor damage. 1

2. EXPOSURE

The frequency of exposure to the hazard.

• a. Continuously (or many times daily) 10

• b. Frequently (approximately once daily). 6

• c. Occasionally (from once per week to once per month) 3

• d. Infrequent (from once per month to once per year). 2

• e. Rarely (it has been known to occur) 1

• f. Very rarely (not known to have occurred) 0.5

3. PROBABILITY

Likelihood that the consequence will occur once the individual is exposed to the hazard.

• a. Almost certain likely or expected result; 1 in 10 chance. 10

• b. Quite possible/not unusual; 1 in 10 to 1 in 100 chance 6

• c. Would be an unusual sequence or coincidence; 1 in 100 to 1 in 1000 chance 3

• d. Would be a remotely possible coincidence 1 in 1000 to 1 in 10,000 chance. 1

• e. Has never happened after many years of exposure, but is conceivably possible; 1 in 10 000 to 1 in 100,0000 0.5

• f. Practically impossible sequence (has never happened) 1 in 100,000 chance or lower 0.1

Risk Score: CONSEQUENCE X EXPOSURE X PROBABILITY. = RISK SCORE

RISK SCORE DEFINITION ACTION

• 500 Very high risk Immediate action required. HIGH PRIORITY.

• 300- 499 High risk Management attention needed. Hazards NOT adequately controlled.

• 150- 299 Substantial risk Management attention needed. Hazards NOT adequately controlled.

• 60- 149 Moderate risk Hazard must be examined against current standards

• 0- 59 Low risk Manage by routine procedures.

Hierarchy of Risk Controls

1. Eliminate

• - Is it possible to eliminate the risk?

2. Reduce

• - Is it possible to reduce the level of risk posed by the hazard by (priority order.

• · Substitution (using less hazardous alternatives)

• · Isolation (separating the operator from the risk)

• · Engineering controls (re-designing plant or equipment).

3. Administration

• - Is it possible to reduce the level of risk posed by the hazard by changing operating procedures, training, supervision, providing information etc

4. Personal Protection

• - Is it possible to reduce the level or risk posed by the hazard by wearing personal protective equipment and clothing?

Risk Control Action Plan Risk 1

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

Risk Control Action Plan Risk 2

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

Risk Control Action Plan Risk 3

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

Risk Control Action Plan Risk 4

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

Risk Control Action Plan Risk 5

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

Risk Control Action Plan Risk 6

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

Risk Control Action Plan Risk 7

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

Risk Control Action Plan Risk 8

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

Risk Control Action Plan Risk 9

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

Risk Control Action Plan Risk 10

• Completed by date/time

  Date

• Responsibility

  Select Health and Safety Department Maintenance Blending Production Warehouse Brewhouse Line Managers Manager Contractor,

  • Health and Safety Department
  • Maintenance
  • Blending
  • Production
  • Warehouse
  • Brewhouse
  • Line Managers
  • Manager
  • Contractor,

• Issue identified. Comment on progress/update for actions

• Select date

  Date

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