Title Page

  • JSIN 058 REV 2 DATED JUNE 2020

Untitled page

AUDIT TYPE

  • Internal Audit (Y - YES / N - NO)

  • External Audit (Y - YES / N - NO)

DESCRIPTION

  • System (Y - YES / N - NO)

  • Product (Y - YES / N - NO)

  • Auditor(s)

  • Audit No:

  • Audit Location:

  • Auditee(s):

  • Date:

LEGEND:

  • PASS - In Compliance

  • FAIL – Non-Compliance

  • N/A – Not Applicable

FACILITY – EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.25, 145.20, 145.103

  • ACCOMMODATION

  • Management and Admin

  • Records - Planning - Quality

  • Adequate accommodation protected from weather

  • Location and security

  • Technical support / Engineering

  • Working area

  • Housekeeping / cleanliness

  • Certification / Sign Off area

FACILITY - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.25, 145.20, 145.103

  • ENVIRONMENT

  • Office and working areas

  • Work Tables and equipment

  • Cleaning facilities

  • Humidity and temperature

  • Inspection aids

  • Access Equipment

  • Noise protection

  • Lighting

  • STORAGE AND FACILITY

  • Equipment and tools

  • Parts and Materials

  • ESD Protection

  • Segregation

  • Racking / Binning

  • Bulk / Sheet Material

  • OEM Storage Instructions

  • Access Restricted to Authorised Personnel only

PERSONNEL - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.30, 145.23, 145.159, 43.3, 145.161, 145.151, 145.153, 145.155, 145.157

  • MANAGEMENT

  • Responsibilities defined and understood

  • Knowledge and satisfactory experience

  • Application of the safety and quality policy

  • Adequate understanding of Part 145

  • Supervision of activities

  • Managerial deputies

  • Control of activities

  • Staff Competence assessed

  • Form 4s submitted

  • OTHER PERSONNEL

  • Specialised services staff

  • Appropriate Qualifications

  • Production man-hours plan

  • Register of B1 and B2 support staff

  • Responsibilities appropriate to terms of reference and function

  • Sufficient certifying staff

  • Sufficient to plan and perform

  • Quality function man-hours

  • Job description defined

  • Experience appropriate to function

  • Issue of one off Authorisations

  • COMPETENCE

  • Established in accordance with MOE

  • Established qualification standards

  • Assessment of sub contract staff

  • Initial and continuation training (incl HF)

  • Human Factors assessment

  • Assessment of all Personnel

  • Record of qualification and competence assessment

  • Training needs analysis

Inspection page 2

CERTIFYING STAFF AND CATEGORY B1 & B2 SUPPORT STAFF - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.35, 145.23, 145.161

  • CENTRAL RECORD INFORMATION

  • Complete

  • Accurate

  • Up to date

  • Restricted to appropriate staff

  • QA oversight

  • Details required information

  • Retention of records

  • Control of inspection stamps

  • AUTHORISATION DOCUMENT

  • Provided to and held by staff

  • Scope of authorisation defined

  • Available in the Department

  • Available within 24 hours

  • AUTHORISATION ISSUE AND RENEWAL

  • Authorization Procedures Training

  • Competency

  • Recency

  • Based on valid license

  • COMPETENCE

  • Adequate understanding of tasks

  • Maintenance experience

  • Qualification

  • CONTINUATION TRAINING

  • Plan for initial and continuation training

  • Procedures

  • Human Factors

  • Programme defined

  • Content

  • Technical Knowledge

  • Frequency in 2 year period

  • Changes in requirements

RECORDS OF AIRWORTHINESS REVIEW STAFF - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.36, 145.23, 145.161

  • RECORDS

  • Record all details concerning the airworthiness review staff

  • Maintain a current list of all the airworthiness review staff

TOOLS, EQUIPMENT AND MATERIALS - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.40, 145.21 145.51, 145.153

  • TOOLS AND EQUIPMENT SUFFICIENT FOR:

  • Approved scope of work

  • OEM and alternative tools

  • Access equipment and inspection docking

  • Equipment re-call system

  • Personal tool control

  • Control register of in-use tools

  • Calibration standards

  • Calibration records

  • Availability satisfactory

  • Calibration control and identification

  • MATERIALS AND COMPONENTS

  • Supplier evaluation

  • Acceptance / Goods in (NAA’s Form)

  • Pool parts / spares

  • Storage & identification

  • Shelf Life Control

  • OEM Conditions for storage

ACCEPTANCE OF COMPONENTS - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.42, 145.22, 145.201, 145.211, 145.217

  • GOODS INWARDS

  • Appropriately released

  • Marked iaw Part 21 Subpart Q

  • Segregated

  • Raw material – spec and traceability

  • Standard parts

  • ELIGIBILITY

  • Modification status

  • ADs

  • Details on Form 1 or equivalent forms

  • FABRICATION PARTS

  • Part No. reflects manufacturing data

  • TC, STC or DOA data

  • Inspected

  • Defined in scope of work

  • Correctly identified and marked

  • Unsalvageable parts

MAINTENANCE DATA - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.45, 145.24, 145.109, 145.201, 43.13

  • DATA

  • Readily available (close proximity)

  • Departmental activities

  • Applicable standards

  • For approved Scope of Work

  • Up to Date

  • Applicable for work in progress

  • INACCURATE DATE

  • Reporting forms easy to use and readily available

  • Record of communication with author

  • Record of deficiency

  • REGULATORY AND ADVISORY

  • TCDS

  • Air Navigation Order

  • ADs

  • AMC / GM to Part 145

  • CAA requirements

  • Approved Organisations list

  • Regulation (EU) No 1321/2014

  • PUBLICATION AVAILABLE

  • TC Holders Manuals

  • Component Manufacturer

  • CMM

  • Repair Data

  • Applicable Standards

  • NDIM

  • IPC

  • SRM

  • S/Ls

  • CCP

  • S/Bs

  • MANUAL CONDITION AND CONTROL (READER/PRINTER/TERMINAL)

  • Condition

  • CD controls

  • Availability

  • Serviceability

  • Manual Amendments

  • MO PRODUCED DATA

  • Traceable to source documentation

  • Up to Date

  • Standardization of documentation

  • Revision control

  • Meets OEM intent

  • Publication and control procedure

  • Task itemization

  • Availability

Inspection page 3

PRODUCTION PLANNING - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.47, 145.28, 145.219, 43.9, 43 App B b 2, 145.103

  • PLANNING

  • HF and Human Performance Limitations

  • Planning Office

  • Planning support during maintenance

  • Availability of resources

  • Planning of safety critical maintenance tasks

  • Pre-planning procedures

  • HANDOVER

  • Handover Procedures

  • Suitable handover area

  • Adequate shift overlap

  • Verbal and written handover

PERFORMANCE OF MAINTENANCE - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.48, 145.13, 145.28, 145.207, 145.209

  • PROCEDURES

  • Tools clearance & Access Panels closed

  • Error Capture Methods for critical tasks

  • Dual system maintenance

  • Damage assessed and repairs/modifications use approved data.

CERTIFICATION OF MAINTENANCE - EASA / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.50, 145.33, 43.2, 43.5, 43.9, 43.11, 43.12, 43.13, 43.15, 43.16, 145.205, 145.155, 145.211, 145.157, 145.213

  • CRS ISSUED

  • Appropriately authorised staff with signature

  • CRS statement correct

  • Dated and life limitation (hours, cycles)

  • Approval reference and inspection stamp legibility

  • Operator agreement for deferred items

  • Cross-referenced to maintenance data used i.e. Maintenance

  • Uncompleted work

  • Planning support during maintenance

  • No hazardous non-compliance

  • Details of work carried out and Work Pack references

  • Reflects work order

  • Programme or Task

  • Revision status of maintenance data

  • Dimensional information retained

  • Fully completed and signed

  • WORKSHEET CONTROL

  • Tally sheet control of scheduled and unscheduled task cards / work sheets

  • Cross-reference to additional work sheets

  • COMPONENT CRS

  • Component in storage pre Part 145

  • Aircraft withdrawn from service

  • Internal release procedures

  • Robbery procedures

  • Serialized

  • AOG situation

  • Reflects operating time as appropriate FH/FC/LDGs

  • Reflects maintenance data used and revision status

MAINTENANCE RECORDS AND AIRWORTHINESS REVIEW - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.55, 145.32, 145.219, 145.221

  • DOCUMENTATION

  • Protection from fire, theft and flood

  • Records provided to Operator

  • In an acceptable manner

  • Legible

  • Computer programme safeguards against unauthorised use

  • Copies retained for 2 years but consider Part

  • Computer back up and storage satisfactory

  • CRS / EASA Form 1, FAA 8130-3 other NAA CRS Forms

OCCURRENCE REPORTING - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.60, 145.34, 145.221, 145.219

  • INTERNAL REPORTING OCCURRENCES

  • Report from accessible and easy to use

  • Just culture / disciplinary policy

  • Evidence of investigations

  • Evidence of feedback to reportees

  • REPORTS MADE

  • Reports submitted within 72 hours

  • To the CAA (or EASA if foreign 145)

  • To the Operator

  • To the TC Holder (state of registry)

  • What reporting form used

  • Follow up / tracking effective

  • Dissemination of findings

  • Review meetings / bodies

  • Closure recommendations

  • Standard Completion

PROCEDURES - DEPARTMENTAL - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.65, 145.25, 145.161, 145.155, 145.211

  • TO ENSURE GOOD MAINTENANCE PRACTICES

  • Readily available to all staff

  • Human Factors principles considered

  • Safety and Quality Policy in MOE

  • Provision and control of specialized services

  • Review / Control Procedure

  • Work orders / contracts

  • Minimize errors on Critical Systems

  • Adequately Descriptive

  • Departmental Practices

  • Certification Procedures

  • Procedure Ownership

  • Method of Work Control and Sub-Con

QUALITY SYSTEM - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.65, 145.25, 145.161, 145.155, 145.211

  • INCLUDES

  • Findings notified to appropriate dept

  • Findings clearly identified

  • Accountable Manager quality meetings

  • Senior Manager involvement

  • Procedures Audits

  • Sample audits for each product line

  • Workshop Audit

  • Audit reports adequately descriptive

  • Random Audits

  • Follow up appropriate

  • Audit closed appropriately

  • Audit Plan

  • Feedback system working

  • Out of hours monitoring

  • All aspects of Part 145 compliance are checked every 12 months

  • INCLUDES

  • Independence of auditors

  • Target rectification dates for action

  • Qualification Procedures

  • Records retained > 2 years

  • Competency assessment

  • Root cause addressed

  • Line station audits

  • Findings corrected in timely manner

  • Training of Auditors

  • Updated Manuals/Documents from the intranet

MAINTENANCE ORGANIZATION EXPOSITION - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.70, 145.30, 145.207 c, 145.211 a

  • Accountable Managers statement signed

  • Scope of work reflects activity

  • List of sub contract organisation

  • Nominated persons correct

  • Capability list

  • Minor amendments

  • Approval of changes to the MOE by the CAA

  • Indirect approval for minor changes to the MOE

PRIVILEGES OF THE APPROVAL - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.75, 145.14, 145.207, 145.209

  • a) Maintenance limited to that identified in the approval certificate at an approved location

  • b) Sub-contract control (The MOE must list the orgs and the controls must be equal to those applied at the primary approved company.)

  • c) Unscheduled Maintenance away from approved sites (procedures in MOE)

  • d) Maintain any aircraft at a location identified as a line maintenance location capable of supporting minor maintenance. Identified in MOE.

  • e) Issue certificates of release to service in respect of paragraph (1) to (d) on completion of maintenance in accordance with Part 145.50

LIMITATION - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.80, 145.19, 145.201

  • Maintain an aircraft or aircraft component for which it is approved when all necessary facilities, equipment, tooling, material, approved technical data and certifying staff are available

CHANGES TO THE ORGNIZATION - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.85, 145.16, 145.55, 145.57, 145.105

  • AGREED PROCEDURES DURING CHANGES

  • The location of the organisation

  • Additional locations of the organisation

  • Changes to Capability Lists Controlled and recorded

  • Company procedures

  • The name of the organisation

  • Certifying staff

  • Any of the nominated persons

  • The Accountable Manager

  • Notification to the Authority

  • Approved scope of work

  • Facilities, equipment, tools, material etc

CONTINUED VALIDITY OF APPROVAL - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.90, 145.12, 145.223 b, 145.209 d.1, 145.211(a)

  • Remain in compliance with Part 145

  • Access for CAA / NAA's website for 145 requirements

FINDINGS - EASA(FOCA) / CAACI / HKCAD / CAAS / CAAM / CASA / DCAA / CCAR / FAR / CAAP / BCAA / DCABG / DGCAI / CAAT / CAAT / DGCAI / CAAV / MOLIT 145.A.95, 145.8, 145.26, 145.35-38, 145.51 a 1, 2, 145.207 a, 145.211 a, b, c

  • Root cause addressed within agreed timescales

  • Corrective action plan

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