Title Page

  • Date

  • Prepared by

  • Elevation

  • Panel ID (i.e. L04-12)

  • Take photo of fabrication Panel ID label

  • Is Installed Location different to Panel ID?

  • Installed Elevation

  • Installed Location ID (i.e. L04-12)

Preparation (before loading Mast-climber)

  • New Column Panel<br>Verify panel number and condition.

  • Make Good Brackets<br>Check bracket type, quantities and condition.

  • Fixings and Sealant<br>Check correct sealants and fixings available and within expiry date.

  • Take a photo showing Structural Sealants Batch # and Expiry • Panel Structural Sealant =Tremco SG300

Removal of Existing Panel

  • Public Protection<br>Setup MC temp façade face encapsulation system once at work elevation.

  • • Cut weather sealant from horizontal joint using a Multi tool.<br>• Unscrew fixings from the vertical edges<br>• Cut structural sealant from vertical side edges and horizontal top/bottom edges with Multi-tool with 90deg blade<br>

  • Place the removed panel in a secure designated storage area

  • Clean existing frame ready for replacement panel

  • Take photo of existing frame showing surface free of contaminants

Curtain Wall Make Good Works

  • Are Make Good works required?

  • Is Cooling tower framing required?

  • Install lower (No. 2) angle 60mm long 40x40x3mm Aluminium EA each side. Fix to existing rolled channel with 1# 14G SS Tek each side and fix to vertical RHS with 2# 14G SS Tek each side, top and bottom.

  • Install upper (No. 2) angle 60mm long 40x40x3mm Aluminium EA each side. Fix to existing rolled channel with 1# 14G SS Tek each side and fix to vertical RHS with 2# 14G SS Tek each side, top and bottom.

  • Install new vertical RHS 60x40x3mm to lower and upper angles.

  • Install left and right mullion angles (No. 5). 85mm long 40x40x3mm Aluminium EA bracket top and bottom fixed to existing mullions with 3# 14G SS TEKS each leg and fixed to rolled 75x75x3mm RHS WITH 3# 14G SS TEKS each leg (30mm CTRS typical)

  • Install horizontal SHS (No. 3) and fix to left and right mullion angles

  • Install angles between SHS and vertical RHS (no. 4). 140mm long 40x40x3mm Aluminium EA each side. Fix to vertical RHS <br>60x40x3mm with 2# 14G SS TEK each side and fix to horizontal SHS 75x75x3mmm with 3# 14G SS TEK each side.

  • Take photo of completed framing works

  • Is female mullion bracket required?

  • Install new female mullion bracket with 4off 12G SS Self tapping screws. Take Photo

  • 1. Install new 120x20x.095mm pressed cover plate 2. Install 6mm spacer tape to void 3. Install Silicon (Tremco TremFlex) to full perimeter of cover plate 4. Take Photo.

  • Is Apex column bracket make good required?

  • Take photo

Installation of New Column Panel

  • Is weather bead installed in the adjacent W6 panel?

  • Install weather bead and weather sealant as per drawing.

  • Preparation and installation of Structural Sealant Tremco SG300. Record climatic conditions using dewpoint meter.

Climatic Conditions

  • Time

  • Substrate Temperature C°

  • Prepare the surface of curtain wall frame and panel<br>1. Roughen only the curtain wall frame using sand paper to achieve a raw aluminium finish. <br>2. Wipe surface of curtain wall frame and panel with ISO alcohol cleaner using the two rag wipe method.<br>3. Clean bottom face of existing top extrusion which is captive within curtain wall.

  • Apply thin coating of primer to curtain wall frame and panel using rag and allow to flash off for 15 minutes

  • Install new Cladding Panel, ensuring panel is straight, plumb and equal gaps on sides within the frame.

  • Install screws within vertical joints and structurally seal horizontal top & bottom interface between rear of panel and framing.

  • Remove protective film coating from panel and take photo of installed panel.

  • Clean up area and ensure all general rubbish is removed and placed in bins.<br>

Issues / Comments

  • Were any issues encountered or any comments?

  • Briefly list issue / comment

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