Plant Maintenance Check sheet

• Conducted on

  Date

• Prepared by

• Location
  Address

• Add location
  Address

• Enter Time and date

  Date

Shredder 1

• Have you used mirror to check the charge box is empty?

  Yes

  No

  N/A

• Has the shredder been switched off and isolated?

  Yes

  No

  N/A

• Safely disconnect safety switch from panel and remove panel.

  Yes

  No

  N/A

• Check for foreign objects and remove. (Provide pictorial information of foreign objects found)

  Yes

  No

  N/A

• Confirm Classifier safely cleaned (remove classifier if needed using bolts and FLT support)

  Yes

  No

  N/A

• Check Number of teeth which had to be turned

• Confirm number of teeth replaced

• Confirm Number of teeth left in stock .

  Yes

  No

• Confirm Number of teeth left in stock .

  Yes

  No

• Confirm status of Counter Knives (Confirm with Pictures)

  Yes

  No

• Confirm Stock of counter knives in place (Send action if replacement order required)

• Check for any signs of damage on Ram and confirm details ( Take image)

  Yes

  No

  N/A

• Has all items been re-assembled and tested to ensure it is working?

  Yes

  No

  N/A

Shredder 2

• Confirm Charge box is empty using mirror ?

  Yes

  No

  N/A

• Has the shredder been isolated

  Yes

  No

  N/A

• Has the water been switched to Augur feed?

  Yes

  No

  N/A

• Has the Augur feed line been switched off and isolated?

  Yes

  No

  N/A

• Remove guard and clean/empty Augur hopper and check for foreign objects or damage to Augur feed screws (Confirm with Pictures)

  Safe

  At Risk

  N/A

• Has the feed in conveyor been cleaned and belt in good order (Confirm with Picture)

  Yes

  No

  N/A

• Safely disconnect safety switch from panel and remove panel.

  Yes

  No

  N/A

• Confirm Classifier safely cleaned (remove classifier if needed using bolts and FLT support)

  Yes

  No

  N/A

• Yes

  No

  N/A

• Check Number of teeth which had to be turned

• Confirm Number of teeth left in stock .

• Confirm status of Counter Knives (Confirm with Pictures)

  Yes

  No

  N/A

• Confirm Stock of counter knives in place (Send action if replacement order required)

• Check for any signs of damage on Ram and confirm details ( Take image)

  Yes

  No

  N/A

• Has all items been re-assembled and tested to ensure it is working? Including Augur and water feed

  Yes

  No

  N/A

Float Sink Tank

• Have all the water inlets to the tank been switched off

  Yes

  No

  N/A

• Yes

  No

  N/A

• Have all the motors been switched off and locked off including Augur screws and paddles?

  Yes

  No

  N/A

• Is the motor set up on the sump drain ready to discharge

  Yes

  No

  N/A

• Has the sump drain been opened?

  Yes

  No

  N/A

• Take picture of fill of waste in tank

  Media

• Has the tank been emptied of waste? ( Confirm with Picture(s))

  Yes

  No

• Confirm number of tipping buckets removed from Tank

• Confirm sink float tank rota screws are operational?

  Yes

  No

  N/A

• Have IBC water tanks been emptied and hoses are back in place

  Yes

  No

• Confirm IBC tank Filter bag has been cleaned and emptied

  Yes

  No

• Confirm IBC tank pumps operational

  Yes

  No

  N/A

• Confirm Close of sump drain and begin refill of tank

  Yes

  No

  N/A

• Yes

  No

  N/A

Granulator

• Confirm Granulator fan is switched off

  Yes

  No

  N/A

• Confirm Granulator switched of and locked off

  Yes

  No

  N/A

• Confirm clean out of granulator drop box of all fiber and loose material ( Take Picture). Ensure all holes are free and slide drops clear)

  Yes

  No

  N/A

• Confirm Use of movable ladder to confirm cyclone box is clear and free from fiber ( May need to remove bottom drop hose to check)

  Yes

  No

• Has the ibc under cyclone stack been emptied? ( confirm with picture)

  Yes

  No

  N/A

• Confirm Check of teeth on Granulator

  Yes

  No

  N/A

• Confirm number of teeth turned

• Confirm Number of teeth replaced

• Confirm number of teeth left in stock and action re-order

• Has waste spillage under feed conveyor been cleaned? ( Confirm with picture(s)

  Yes

  No

• Confirm movement of conveyor wheels are moving freely and free from waste?

  Yes

  No

• Has drop IBC from Float Sink tank to conveyor been emptied and cleaned with all Pumps and pipes back in place? ( Confirm with Picture)

  Yes

  No

Caustic Wash

• Has the Caustic Tank been switched off and isolated?

  Yes

  No

• Has the in-feed Augur been switched off?

  Yes

  No

• Has the in-feed Augur been switched off?

  Yes

  No

• Has the infeed Augur been switched off?

  Yes

  No

• Has the sediment been removed from the tank? ( Confirm with Picture(s))

  Yes

  No

• Confirm Number of tipping skips filled from the dig out and disposed of

• Confirm tank paddles are operational

  Yes

  No

• Has the tank been set to refill ensuring discharge valve is closed?

  Yes

  No

• Have the additives been added back to the tank ?

  Yes

  No

• Confirm stock levels of additives and action re-order if required

  Sufficient Stock

  Re-order required

BOSS Unit

• Has the input feed been removed? (Stand in safe location

  Yes

  No

  N/A

• Confirm Boss has been run off (i.e all plastics have been emptied out of Boss)

  Yes

  No

• Confirm switch off from main control Panel (CD)

  Safe

  At Risk

  N/A

• Has all the floating scum been removed from the outlet tank using "Fishing net" ( Confirm with pictures)

  Yes

  No

• Confirm Drain of Boss Water Tank( Confirm level of residue left with Picture)

  Yes

  No

• Confirm Main Boss unit has been drained? ( Confirm with Picture)

  Yes

  No

• Confirm Clean of sides of water tank of residues ( Confirm Picture)

  Yes

  No

• Enter tank and remove waste when drained ( Confirm With Picture)

  Yes

  No

• Has Boss been stripped using SWP/RA

  Yes

  No

• Has the Boss unit been removed with FLT and jetted down next to Plastic Pile ( Remove Jacket/Cover) ( Confirm with Picture)

  Yes

  No

  N/A

• Has Boss unit been re-assembled including cover/jacket and re-attached?

  Yes

  No

• Confirm Boss unit has been jet washed and reassembled?

  Yes

  No

• Has drain been switched off and Boss been refilled with water ?

  Yes

  No

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