Monday

Monday

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

Fast Response Meeting

  • Time of meeting

  • Managers participation?

  • Focus on solution?

  • Hot topics:

Back on Track

  • Time of review

  • TOP 10 action status

QRQC

  • Time of review

  • QRQC board updated?

  • QRQC discipline - step by step?

  • QRQC closed < 1 month?

  • Managers participation?

  • Minimum 1 representative per department?

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

5S

  • Which area?

  • Time of audit

  • Cleanliness/ organization OK?

  • Is there a standard?

  • Is there an action plan?

Shift Change

  • Which area?

  • Time of change

  • Which shifts?

  • No loss during shift change?

  • Operators acknowledge shift change procedure?

Tuesday

Tuesday

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

Fast Response Meeting

  • Time of meeting

  • Managers participation?

  • Focus on solution?

  • Hot topics:

Back on Track

  • Time of review

  • TOP 10 action status

QRQC

  • Time of review

  • QRQC board updated?

  • QRQC discipline - step by step?

  • QRQC closed < 1 month?

  • Managers participation?

  • Minimum 1 representative per department?

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

5S

  • Which area?

  • Time of audit

  • Cleanliness/ organization OK?

  • Is there a standard?

  • Is there an action plan?

Shift Change

  • Which area?

  • Time of change

  • Which shifts?

  • No loss during shift change?

  • Operators acknowledge shift change procedure?

Wednesday

Wednesday

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

Fast Response Meeting

  • Time of meeting

  • Managers participation?

  • Focus on solution?

  • Hot topics:

Back on Track

  • Time of review

  • TOP 10 action status

QRQC

  • Time of review

  • QRQC board updated?

  • QRQC discipline - step by step?

  • QRQC closed < 1 month?

  • Managers participation?

  • Minimum 1 representative per department?

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

5S

  • Which area?

  • Time of audit

  • Cleanliness/ organization OK?

  • Is there a standard?

  • Is there an action plan?

Shift Change

  • Which area?

  • Time of change

  • Which shifts?

  • No loss during shift change?

  • Operators acknowledge shift change procedure?

Thursday

Thursday

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

Fast Response Meeting

  • Time of meeting

  • Managers participation?

  • Focus on solution?

  • Hot topics:

Back on Track

  • Time of review

  • TOP 10 action status

QRQC

  • Time of review

  • QRQC board updated?

  • QRQC discipline - step by step?

  • QRQC closed < 1 month?

  • Managers participation?

  • Minimum 1 representative per department?

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

5S

  • Which area?

  • Time of audit

  • Cleanliness/ organization OK?

  • Is there a standard?

  • Is there an action plan?

Shift Change

  • Which area?

  • Time of change

  • Which shifts?

  • No loss during shift change?

  • Operators acknowledge shift change procedure?

Friday

Friday

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

Fast Response Meeting

  • Time of meeting

  • Managers participation?

  • Focus on solution?

  • Hot topics:

Back on Track

  • Time of review

  • TOP 10 action status

QRQC

  • Time of review

  • QRQC board updated?

  • QRQC discipline - step by step?

  • QRQC closed < 1 month?

  • Managers participation?

  • Minimum 1 representative per department?

Production Board

  • Which production area?

  • Time of audit

  • Is bottleneck identified?

  • Is there a buffer before the bottleneck?

  • Is cycle time measured and inside target?

  • Is hourly follow-up filled in?

  • Has the coordinator signed the board?

  • Is operator working 100% of the time?

  • Is there a PPS sheet opened for the biggest loss (<1wk)?

  • Is there reaction/ escalation?

5S

  • Which area?

  • Time of audit

  • Cleanliness/ organization OK?

  • Is there a standard?

  • Is there an action plan?

Shift Change

  • Which area?

  • Time of change

  • Which shifts?

  • No loss during shift change?

  • Operators acknowledge shift change procedure?

Weekly Activities

MPS

  • When?

  • Was it prepared in advance?

  • Did we meet previous MPS?

  • Do we meet customer demands?

  • Is workforce well dimensioned/ distributed?

Back on Track

  • When?

  • TOP 10 - Manufacturing

  • TOP 10 - Purchasing

  • TOP 10 - Human Resources

  • TOP 10 - Finance

Changeover

  • Where?

  • When?

  • Which P/Ns?

  • Is there a changeover plan?

  • Was there external preparation?

  • Did the changeover time match the plan?

Weekly Flash

  • When?

  • Managers participation?

  • Focus on "back on track"?

  • Hot topics:

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