Title Page
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Client
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Job Number
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Conducted on
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Prepared by
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Location - verify location
GENERAL
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Equipment Make
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Equipment Model
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Equipment Serial Number
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Operating Hours
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Inspection Type
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Equipment Photos - Overall
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Equipment Photos - Please take min 4 photos of equipment from different angles
INSPECTION
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1. Logbook, serial plate, and operator manual
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1. Visual Inspection, Check Against Specification, Condition (wear, rust, damage, cracks, leaks etc)
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2. Decals and safety labels
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2. Visual Inspection, Check Against Specification, Condition (wear ,rust, damage, cracks, leaks etc), Clean
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3. Steps and gate
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3. Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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4. Work platform and rails
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4. Visual Inspection, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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5. Slide out platform
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5. Visual Inspection, Check Operation, Condition (wear, rust, damage, cracks, leaks etc)
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6. Scissor arms and safety prop
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6. Visual Inspection, Check Operation, Condition (wear, rust, damage, cracks, leaks etc), Lubricate
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7. Pivot pins, keepers, and locking devices
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7. Visual Inspection, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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8. Slide pads and rollers
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8. Visual Inspection, Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc), Lubricate
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9. Lift cylinders
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9. Visual Inspection, Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc), Clean
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10. Chassis
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10. Visual Inspection, Condition (wear, rust, damage, cracks, leaks etc)
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11. Wheels and tyres
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11. Visual Inspection, Tightness/ Security, Check Against Specification, Condition (wear, rust, damage, cracks, leaks etc)
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12. Drive motors
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12. Visual Inspection, Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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13. Brakes
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13. Visual Inspection, Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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14. Wheel bearings
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14. Visual Inspection, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc), Clean, Lubricate (if due), Adjust
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15. Free-wheeling valve
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15. Visual Inspection, Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc), Adjust
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16. Steer pivots, tie rods
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16. Visual Inspection, Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc), Lubricate
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17. Steer cylinders
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17. Visual Inspection, Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc), Clean
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18. Outriggers
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18. Visual Inspection, Check Operation, Tightness/ Security, Check Level, Condition (wear, rust, damage, cracks, leaks etc)
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19. Oscillating axle and lockout
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19. Visual Inspection, Check Operation, Tightness/ Security, Check Against Specification, Condition (wear, rust, damage, cracks, leaks etc), Lubricate
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20. Pothole protection
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20. Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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21. Hoses and fittings
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21. Visual Inspection, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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22. Clamps and cable ties
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22. Visual Inspection, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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23. Pressure relief valves
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23. Check Operation, Tightness/ Security, Check Against Specification, Adjust
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24. Function valves
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24. Check Operation, Tightness/ Security
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25. Oil reservoir/hydraulic oil
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25. Visual Inspection, Check Level, Condition (wear, rust, damage, cracks, leaks etc), Replace (if due)
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26. Hydraulic filter
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26. Visual Inspection, Tightness/ Security, Replace (if due)
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27. Batteries and terminals
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27. Visual Inspection, Check Operation, Tightness/ Security, Check Level, Check Against Specification, Clean
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28. Battery charger
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28. Visual Inspection, Check Operation, Tightness/ Security
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29. Control wire harness
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29. Visual Inspection, Condition (wear, rust, damage, cracks, leaks etc)
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30. Doors and covers
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30. Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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31. 24V motor and pump
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31. Visual Inspection, Check Operation, Tightness/ Security
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32. Contactor and tips
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32. Visual Inspection, Check Operation
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33. Engine and Pump
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33. Visual Inspection, Check Operation, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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34. Starter motor
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34. Check Operation
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35. Engine oil
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35. Check Level, Replace (if due)
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36. Oil filter
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36. Tightness/ Security, Replace (if due)
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37. Fuel filter
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37. Visual Inspection, Tightness/ Security, Replace (if due)
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38. Air cleaner
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38. Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc), Clean, Replace (if due)
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39. Spark plug
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39. Tightness/ Security, Check Against Specification, Condition (wear, rust, damage, cracks, leaks etc), Replace (if due)
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40. Throttle and shutdown solenoids
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40. Check Operation, Tightness/ Security, Check Against Specification, Adjust
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41. Engine mounts
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41. Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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42. Radiator and fan belt
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42. Tightness/ Security, Check Level, Check Against Specification, Condition (wear, rust, damage, cracks, leaks etc), Clean, Adjust, Replace (if due)
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43. Start and emergency stop switches
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43. Visual Inspection, Check Operation, Tightness/ Security
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44. Base/platform switch
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44. Visual Inspection, Check Operation
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45. Control switches/levers (base)
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45. Visual Inspection, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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46. Control switches/levers (platform)
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46. Visual Inspection, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc)
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47. Drive and steer controller
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47. Visual Inspection, Check Operation, Check Against Specifications
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48. Horn
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48. Check Operation
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49. Lights and buzzers
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49. Visual Inspection, Check Operation, Clean
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50. Flashing light
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50. Visual Inspection, Check Operation
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51. Motion alarm and lowering alarm
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51. Visual Inspection, Check Operation
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52. Interlock switches, safety cut-outs
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52. Visual Inspection, Check Operation, Check Against Specification, Condition (wear, rust, damage, cracks, leaks etc)
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53. Tilt sensor
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53. Visual Inspection, Check Operation, Check Level, Check Against Specification, Condition (wear, rust,damage, cracks, leaks etc)
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54. Operating functions
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54. Check Operation, Adjust
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55. Function speeds
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55. Check Against Specification
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56. Emergency lowering
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56. Check Operation, Condition (wear, rust, damage, cracks, leaks etc)
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57. Static strap
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57. Visual Inspection, Tightness/ Security, Condition (wear, rust, damage, cracks, leaks etc), Clean
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58. 240 AC outlet and ELCB
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58. Visual Inspection, Check Operation, Condition (wear, rust, damage, cracks, leaks etc)
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59. AC generator
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59. Check Operation, Tightness/ Security, Check Against Specification, Condition (wear, rust, damage, cracks, leaks etc)
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60. Platform load sense system
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60. Check Operation, Check Against Specification
COMPLETION
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Service Technician - Name and Sign