Title Page

  • Document No.

  • Project Number

  • Project Name

  • Conducted on

  • Prepared by

  • Location

Maintenance Checklist

Pump Information

  • Record the hour meter reading at the beginning of the day.

  • Which pump are you operating?

Air Compressor

  • Check fuel level

  • Check oil level

Morning Checklist

  • Check fuel level

  • Check oil level

  • Clean dust from dust collector

  • Drain water from fuel/water separator

  • Grease paddle packing

  • Grease auger bearing

  • Grease bucket pivots

  • Spray hopper and connecting rod with release agent

  • Spray paddles with release agent

  • Take a picture of your setup/dust control.

Afternoon Checklist

  • Grease paddle packing

  • Grease auger bearing

End of the day checklist

  • Clean wet hopper

  • Clean paddles

  • Grease lower unit

  • Is the forecasted temperature below 40 F?

  • Wash pump

  • Drain water lines and open all valves

  • Remove water meter and "flapper"

  • Were any onsite repairs performed today?

  • Describe the repairs needed

  • Take a picture of the item that needed repaired/replaced

Weekly Checklist

  • Select "YES" if today is Monday, or if we are rolling up equipment and leaving the jobsite today.

  • Tighten packing for paddles

  • Check paddles for cracks or damage

  • Tighten packing in lower unit

  • Grease hopper agitator chain

  • Check hydraulic oil level

  • Check hydraulic hoses for wear, cracking, and leaks.

  • Check coolant (antifreeze) level

  • Check tire pressure

  • Check tire wear

  • Check lights

  • Check hitch, chains, and emergency brake

Interval Maintenance

  • Has it been more than 56 hours since the last routine maintenance?

  • Did you perform any of the routine interval maintenance?

56-Hour-Interval Maintenance

  • Change air filter

112-Hour-Interval Maintenance

  • Change air filter

  • Grease paddle bearings

  • Check moyno, stator, boots, clamps, pins and connecting rod. Replace, if necessary

  • Check the frame of the pump for cracks/fatigue

  • Replace air compressor fuel filter

225-Hour-Interval Maintenance

  • Change air filter

  • Grease paddle bearings

  • Check moyno, stator, boots, clamps, pins and connecting rod. Replace, if necessary

  • Check the frame of the pump for cracks/fatigue

  • Replace air compressor fuel filter

  • Change engine oil and filter

  • Change fuel filter

  • Change hydraulic filter

  • Check trailer brakes

  • Change paddle bearings

450-Hour-Interval Maintenance

  • Change air filter

  • Grease paddle bearings

  • Check moyno, stator, boots, clamps, pins and connecting rod. Replace, if necessary

  • Check the frame of the pump for cracks/fatigue

  • Replace air compressor fuel filter

  • Change engine oil and filter

  • Change fuel filter

  • Change hydraulic filter

  • Check trailer brakes

  • Change paddle bearings

  • Repack wheel bearings

  • Disassemble water meter and replace worn parts

  • Change air compressor oil & filter

900-Hour-Interval Maintenance

  • Change air filter

  • Grease paddle bearings

  • Check moyno, stator, boots, clamps, pins and connecting rod. Replace, if necessary

  • Check the frame of the pump for cracks/fatigue

  • Replace air compressor fuel filter

  • Change engine oil and filter

  • Change fuel filter

  • Change hydraulic filter

  • Check trailer brakes

  • Change paddle bearings

  • Repack wheel bearings

  • Disassemble water meter and replace worn parts

  • Change air compressor oil & filter

  • Change hydraulic oil

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