Title Page

  • Prepared by

  • Conducted on

  • Location

Site

  • Inspect asphalt; check slope for proper drainage (no puddles)

  • Inspect asphalt; check slope for proper drainage (no puddles)

  • Inspect grounds

  • Inspect fencing and gate; ensure correct operation of gate (full swing)

  • Inspect fence posts and fabric for correct material (vinyl coated black or brown)

  • Ensure that all debris has been removed from site

Wetwell

  • Inspect interior coating (cracks, blisters, loose material, exposed concrete, etc.)

  • Inspect exterior coating (coal-tar epoxy)

  • Ensure that stainless steel bolts are utilized in ductile iron piping

  • Inspect concrete penetrations (discharge piping, conduits, etc.)

  • Ensure that all penetrations are cored and link-sealed, then finished with epoxy grout

  • Check proper operation of aluminum hatch and placement per approved design

  • Check and verify opening of hatch to accommodate pump extraction

  • Verify all required signage has been provided (Confined Space, OSHA, etc.)

  • Verify operating range of (bubbler and/or floats) per approved design

  • Inspect alignment of discharge piping

  • Inspect paint used on piping

  • Inspect alignment of poly ladder rungs, ladder placement, and ladder mast bracket

Pumps

  • Pull each pump and reset; check for ease of removal, alignment of rails and proper sealing at disconnect flange

  • Inspect for any damage to paint on pump

  • Inspect cord and cord placement

Valve Vault

  • Inspect interior coating (cracks, blisters, loose material, exposed concrete, etc.)

  • Inspect paint on all mechanical piping (cracks, blisters, loose paint)

  • Inspect alignment of discharge piping

  • Verify pressure gauges are in place and the correct type

  • Check and verify opening of hatch

  • Verify all required signage has been provided (Confined Space, OSHA, etc.)

  • Ensure drain line is at grade from valve vault to wetwell

Piping

  • Ensure alignment of discharge piping between wetwell and valve vault

Electrical

  • Verify that seal-offs are sealed with sealing compound

  • Verify that pump motor leads are a continuous run from pump to control panel

  • Verify the usage of stainless steel strain reliefs on all pump and float cords

  • Verify that bubbler line is sealed off in conduit

  • Verify seal-offs are located in vault, and that all conduit penetrations are grouted

  • Verify that there has been a signed, approved electrical inspection report

  • Ensure that ground rods are accessible and have risers installed for access per specification

Control Panel

  • Ensure that wiring schematic is in door pocket

  • Ensure that "control" side of panel is oriented facing the wetwell

  • Verify UL labeling

  • Inspect enclosure for chipped paint or other damage

  • Utilize mil-thickness gauge to verify proper DFT per specification

  • Verify signed-off electrical inspection report from governing electrical inspector

  • Verify all pilot lights are operational

  • Verify all wires are labeled

  • Verify all placards are in place

  • Verify all wiring debris has been removed from enclosure

  • General inspection of field wiring

  • Conduct operation test of controls

  • Pump manufacturer to supply additional motor nameplates (crew to place on interior door)

  • Specialty products mounted and placed in interior of control panel

Telemetry System

  • Visually verify all components have been provided and pre-wired (radio, antenna, all associated wiring, alarm points, etc.)

  • Check communication link to base station

  • Inspect field wiring

  • Ensure that standard mast and antenna are supplied (standard anchoring method)

Operations Test - Pump System

  • Ensure contractor and contractor's representatives are present during start-up (electrician, control panel manufacturer, pump manufacturer, mechanical, etc. - generator manufacturer optional)

  • Verify pump rotation, reverse leads if necessary

  • Throttle valves while filling force main, if applicable

  • Draw-Down Test - Calculate actual GPM and compare to design specifications (check both pumps)

  • Add water to system and/or simulate flow; confirm operation of liquid level control system

  • Inspect sealing flange of pump for proper seal (no leaks)

  • Pull pumps and extract from wetwell; ensure clearances are maintained and pumps travel smoothly

  • on rail system; check pump cords for obvious obstructions

  • Test "high-water" and "low-water" alarms

  • Note any unusual noises/vibration

Operations Test - Generator

  • Verify diesel tank is fully fueled after manufacturer's representative has performed load run

  • Run generator in "manual" mode; check hertz, voltage, etc; verify operation of load bank

  • Verify certified affidavit of start-up and load testing from manufacturer's representative

  • Receipt of manufacturer's warranty (2-year)

  • Test "auto shut-down" on overspeed circuit

  • Test to see of genset meets decibel requirements of specifications

  • Simulate power failure (disconnect main breaker); verify automatic start of genset

  • Verify automatic transfer of power to emergency source; check for proper time delay between sequences

  • Let run for ten (10) minutes

  • Restore utility power source; verify automatic transfer, cool-down cycle time, and shut down

  • Test load bank for proper operation

  • Ensure that separate circuits are provided for battery charger and block heater

  • Test block heater and battery charge for proper operation

Completion

  • Comments

  • Inspector Name and Signature

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