Puwer Risk Assessment 2017SV. For Warehouse Transfer conveyer from Emulsion Department

• Puwer Risk Assessment for Warehouse Transfer conveyer from Emulsion Plant.

• Document No.

• Org unit

  Darwen

  Hull

  Ireland

  CDC and Field Base

  SSHE

• Darwen Site

  Select Darwen Dc Darwen Engineering Darwen No1 Emulsion Darwen No2 Oil Paints Darwen Site General Darwen Polymer Crown House Darwen DC Research and Development

  • Darwen Dc
  • Darwen Engineering
  • Darwen No1 Emulsion
  • Darwen No2 Oil Paints
  • Darwen Site General
  • Darwen Polymer
  • Crown House
  • Darwen DC
  • Research and Development

• Department location.<br>

  Filling Department

  Manufacturing Department

  Premix.

  Tin Stores.

  Other.

• Conducted on

  Date

• Due Date For Next Assessment.

  Date

• Assessors Name

  Select Department Manager Karen Astbury Clint Baxter Colin Duckett Paul Feldwicke Shift technician Department Safety Representative Stephen Martin

  • Department Manager
  • Karen Astbury
  • Clint Baxter
  • Colin Duckett
  • Paul Feldwicke
  • Shift technician
  • Department Safety Representative
  • Stephen Martin

(1). Certification, Documentation.

• Is this machine or equipment brand new?

  Yes

  No

  N/A

  Unknown.

• Yes

  No

  N/a

  Yes.

  No.

• Does the equipment have a CE accreditation ?

  Yes

  No

  Yes.

  No.

  Not Applicable

• If no say why.

  Select Pre 1990 Non European

  • Pre 1990
  • Non European

• If yes date of manufacture and details

• Select date

  Date

• Has the equipment been assigned a unique sap reference identification number?

  Yes

  No

  N/A

  Unknown.

• Is there a fault, defect, problem reporting procedure in place?

  Yes

  No

  N/A

  Unknown.

• Does the equipment have a suitable operating manual, user hand book

  Yes

  No

  N/A

  Unknown.

• Has the equipment been assigned its own log book?

  No

  Yes

  Not Applicable

  Unknown.

• If the equipment been assigned its own log book,is it checked,audited by supervisory persons etc?<br>

  No

  Yes

  Not Applicable

  Unknown.

• Will parts of the equipment require future examination and certification by a competent person?

  Yes

  No

  N/A

  Unknown.

(2). Environment

• Will the machine or equipment be effected by any external source, ie extreme weather, leaking header tanks or vessels near by?

  At risk

  No risk

  Not Applicable

• Is the machine securely fastened down?

  Yes

  No

  N/A

  Unknown.

• Is the product being produced and or transferred secure and safe from overturning, collapsing, or sliding?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• If no please say what.

• Add media

  Media

• Does the machine have its power supplies covered and safely fasten out of the way where possible?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Is there danger from, parts of the plant or work pieces disintegrating?

  No

  Yes

  N/A

  At risk

  No Risk

• Does the machine or its equipment have any confined spaces present?

  No

  Yes

  N/A

  At risk

  No Risk

• Does the machine or equipment emit any unacceptable levels of noise, dust, vibration, vapours, mist and or gasses?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Can anyone be struck by moving parts of the equipment or objects on it whilst it's moving?

  Yes.

  No.

  Not Applicable.

• If yes say what.

• Does the machine or equipment have any sharp edges or protrusions

  Yes.

  No.

  Not Applicable.

• If yes say what

• Is there any extreme hot or cold surfaces or process caused or used by the machine or equipment

  Yes

  No

  Yes.

  No.

  Not Applicable

• If yes say what

(3). Control and signage

• Is the risk of injury reduced because of the control methods in place?

  Yes

  No

  N/A

  Unknown.

• Are controls designed to lead to a (fail safe) condition?

  Yes

  No

  N/A

  Unknown.

• Is there a risk of another user starting the machine because there is more than one start button, or control panel

  Yes

  No

  Yes.

  No.

  Not Applicable

• Can the machine only be started by the start button and by no other means?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Does the machine or equipment have an inching control facility?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Does the stop control Dissipate any stored or latent energy?

  Yes

  No

  N/A

  Unknown.

• Does the stop bring the machine or equipment to a safe condition?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Does the machine or equipment require an ignition or key switch to start?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Is the machine or equipment adequately marked with all the correct Health and Safety signs and notices etc?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Please state if no.

(4). Emergency Devices and systems.

• Are the emergency stops in the form of buttons?

  Yes

  No

  N/A

  Unknown.

• Does the machine or equipment have more than one emergency stop button

  Yes

  No

  N/A

  Unknown.

• Yes

  No

  N/a

  Yes.

  No.

• How many?

  Select 1 2 3 4 5 6 7 8 9 more than 10

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • more than 10

• Are there any other emergency systems on this machine?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Select Physical locked gates or doors light guards emergency switches and doors proximity switches emergency stops Two handed control fenced enclosed cell locked by control key captivated key system

  • Physical locked gates or doors
  • light guards
  • emergency switches and doors
  • proximity switches
  • emergency stops
  • Two handed control
  • fenced enclosed cell locked by control key
  • captivated key system

• Are these stops stops regularly checked and audited & recorded?

  Yes

  No

  N/A

  Unknown.

• Is there a risk of injury or accident by uncontrolled or unexpected movement of the machine or materials when any the buttons are pressed?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Does resetting the emergency control system restart the machine or process automatically?

  Yes

  No

  Yes.

  No.

  Not Applicable

(5). Dangerous Parts.

• What are the risks and dangers associated with this machine or equipment?

  Select Entanglement Crush injury Trips Fumes Falls Working at height Moving parts Moving traffic Noise Other

  • Entanglement
  • Crush injury
  • Trips
  • Fumes
  • Falls
  • Working at height
  • Moving parts
  • Moving traffic
  • Noise
  • Other

• Indicate which guards are present on the machine.

• List the types of guards present.

  Select Physical locked gates or doors light guards emergency switches and doors proximity switches emergency stops Two handed control fenced enclosed cell locked by control key captivated key system

  • Physical locked gates or doors
  • light guards
  • emergency switches and doors
  • proximity switches
  • emergency stops
  • Two handed control
  • fenced enclosed cell locked by control key
  • captivated key system

• Are the guards or protection devices of good design, construction and strong enough?<br>

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Are guards or protection devices maintained in an effective and efficient state?<br>

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Are these stops regularly checked and audited and recorded?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Confirm there is no risk of injury or accident or Uncontrolled or unexpected movement of the machine or equipment when the stop button is pressed.

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Will any operators maintenance or contractor be Coming in to contact with moving parts of the plant during testing, inspection, operation, maintenance, cleaning or repair of the plant?

  No

  Yes

  N/A

  At risk

  No Risk

• The disengaging or a reset of the emergency control system does not restart the machine or process automatically

  No

  Yes

  N/A

  At risk

  No Risk

• Can operators bypass or disable guards or protection devices.<br>

  No

  Yes

  N/A

  At risk

  No Risk

• Are the guards or protection devices at a sufficient distance from the danger zone are areas?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Do the guards or protection devices require a tool to reset or remove them?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Are there any trap hazards present?

  No

  Yes

  N/A

  At risk

  No Risk

• Are there any entanglement hazards present?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Are there any trip hazards present?

  No

  Yes

  N/A

  At risk

  No Risk

• Are there any impact hazards from moving parts or objects?

  Yes

  No

  Yes.

  No.

  Not Applicable

• If yes for any of the above, please state.

• If anyone’s body parts can be caught or entangled is there anything that could restrict the dangers?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

  1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

  Substitution

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(6). Isolation

• Will setting up, cleaning down or maintenance work require a permit to work?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Is there an adequate and correct means of switching and isolating all forms energy off.

  Yes

  No

  N/A

• Is there locking off facilities available at the control panels and isolation units?

  Yes

  No

  N/A

• Does the machine or equipment need to have, or require an interlock system?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Are there any captivated key devices on this machine or equipment?

  Yes

  No

  N/A

• If so how many?

  Select 1 2 3 4 5 6 7 8 9 more than 10

  • 1
  • 2
  • 3
  • 4
  • 5
  • 6
  • 7
  • 8
  • 9
  • more than 10

Is there any other energy source , i.e. Pneumatic, hydraulic, that need isolating?

• Forms of stored energy

  Compressed Air or gasses.

  Electrical Capacitor

  Hydraulic storage system, rams, masts etc.

  Pneumatic storage system, rams, mast, receivers etc

  Pressurised liquids.

• Are the hydraulic,oil,air pipes or pressure hoses as short as possible?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Are all hoses in good condition and and sound?

  Yes

  No

  Yes.

  No.

  Not Applicable

• If any of the hoses inadvertently part will the loose ends flail about?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Is there any visible and notifiable gauges ?

  Yes

  No

  N/A

• Can any of these hoses be safety isolated and drained off?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Are any of these hoses free from snagging or abrasion, if they move with any of the machine or equipment?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Other dangers whilst operating machine or its equipment?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(7). Electrical.

• Do the control and circuit cabinets have a securable and or lockable means of entry?<br><br><br>

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Are there electrical circuits diagrams present or available?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Is there adequate working area around the cabinets and are they suitably illuminated?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Are there any Damaged, missing or poorly maintained electrical components &/or cables?

  No

  Yes

  N/A

  At risk

  No Risk

• Is there adequate isolation procedures?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Can anyone be injured by electrical shock due to?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Overload of electrical circuits?

  No

  Yes

  N/A

  At risk

  No Risk

• Are there sufficient danger warning signs?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Electrical Leads on the ground?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Is there sufficient protection from accidental live contact?

  Yes

  No

  N/A

  Unknown.

• Is there Water or any other liquids near electrical equipment?

  No

  Yes

  N/A

  At risk

  No Risk

• Is the machine or equipment adequate earth bonded?

  Safe

  At Risk

  N/A

• Can the process or machine and equipment build up static electricity, and if so can it be adequately discharged

  Yes

  No

  N/A

  Unknown.

• Are the power sources and control systems separate?

  Yes

  No

  N/A

• Is there adequate notices of isolation and lock off procedures?

  Yes

  No

  N/A

  Unknown.

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(8). General Slips, Trips or Falls

• Can anyone using the plant, or in the vicinity of the plant, slip, trip or fall?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Uneven or slippery work surfaces?

  Yes

  No

  N/A

  Unknown.

• Poor housekeeping, such as rubbish in the vicinity of the plant, spillage not cleaned up?

  Yes

  No

  N/A

  Unknown.

• Obstacles being placed in the vicinity of the plant?

  Yes

  No

  N/A

  Unknown.

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(9). Training

• Has suitable training, instruction and information been given to all operators and personnel been given to those who will work on or come into contact with this machine or equipment?

  Yes

  No

  N/A

• Are there training records in place and maintained and reviewed?

  Yes

  No

  N/A

• Is there correct and up to date SOPs available and readily available near to or fixed to the machine or equipment?

  Yes

  No

  N/A

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(10). Manual Handling

• Does the use of this plant or equipment involve repetitive body movement or sustained bad posture?

• Does use of the plant or equipment involve high force actions?

  No

  Yes

  N/A

  At risk

  No Risk

• Does use of the plant or equipment involve an jerking actions?

  Yes

  No

  N/A

• Has there been a report of musculoskeletal disorder associated with the task?

  No

  Yes

  N/A

  At risk

  No Risk

• Does this task require employees to be working with their hands above their shoulder?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Other factors?

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

• Select Safe Unsafe Yes No Not Applicable Yes No At Risk. No Risk.

  • Safe
  • Unsafe
  • Yes
  • No
  • Not Applicable
  • Yes
  • No
  • At Risk.
  • No Risk.

(11). General

• Is there a defect fault reporting procedure?

  Yes

  No

  N/A

• Is there a list of recognised and recommend specified spares?

  Yes

  No

  N/A

• Are service, maintenance records kept?

  Yes

  No

  N/A

• Is there a routine maintenance schedule needed and in place?

  Yes

  No

  N/A

• Does the machine require adjusting when in operation to meet the task requirements?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Will a permit to work be required to do the work?

  No

  Yes

  Not Applicable

  Unknown.

• Please state if yes.

• Is there any working at height associated risks with working on this machine or equipment?

  No

  Yes

  N/A

  At risk

  No Risk

• Are service, maintenance records kept?

  Yes

  No

  N/A

• Is there any area which fitting of wrong equipment, tools or processes are clearly identified and marked?

  At risk

  No risk

  Not Applicable

• Are hand tools required for everyday working on the machine or equipment?

  Yes

  No

  Yes.

  No.

  Not Applicable

• Other factors?

• Is there a requirement for seating?

  Yes

  No

  Yes.

  No.

  Not Applicable

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE
  

(12). Temperature

• Is there any danger from temperatures generated by this process or equipment? Or can it effect working conditions?

• Can anyone’s health be affected by extreme temperatures by:

• Coming into contact with objects at high temperature?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• Coming into contact with objects at Low temperature?

  No Risk

  At risk

  Yes

  No

  Not Applicable.

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

• Other factors?

(13). Light

• Is the lighting acceptable?

  Yes

  No

  N/A

  Unknown.

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(14). Noise levels

• Is the noise acceptable?

  Yes

  No

  N/A

• Yes

  No

  N/A

• 1. Elimination. 2. Substitution. 3. Engineering Controls. 4. Isolation. 5. Administrative Controls. 6. PPE

(15). Other Hazards

• Could the plant create hazardous conditions other than above mentioned categories including:

• Explosions, Environmental damage, etc.

  No

  Yes

  N/A

  At risk

  No Risk

• Other hazards

Risk Control Action Plan Risk 1

• Completed by date/time

  Date

• Responsibility

  Select Department Manager Karen Astbury Clint Baxter Colin Duckett Paul Feldwicke Shift technician Department Safety Representative Stephen Martin

  • Department Manager
  • Karen Astbury
  • Clint Baxter
  • Colin Duckett
  • Paul Feldwicke
  • Shift technician
  • Department Safety Representative
  • Stephen Martin

• Issue identified. Comment on progress/update for actions

• Is there any other risks?

Risk Control Action Plan Risk 2

• Completed by date/time

  Date

• Responsibility

  Select Department Manager Karen Astbury Clint Baxter Colin Duckett Paul Feldwicke Shift technician Department Safety Representative Stephen Martin

  • Department Manager
  • Karen Astbury
  • Clint Baxter
  • Colin Duckett
  • Paul Feldwicke
  • Shift technician
  • Department Safety Representative
  • Stephen Martin

• Issue identified. Comment on progress/update for actions

• Is there any other risks?

Risk Control Action Plan Risk 3

• Completed by date/time

  Date

• Responsibility

  Select Department Manager Karen Astbury Clint Baxter Colin Duckett Paul Feldwicke Shift technician Department Safety Representative Stephen Martin

  • Department Manager
  • Karen Astbury
  • Clint Baxter
  • Colin Duckett
  • Paul Feldwicke
  • Shift technician
  • Department Safety Representative
  • Stephen Martin

• Issue identified. Comment on progress/update for actions

• Is there any further risks

Risk Control Action Plan Risk 4

• Completed by date/time

  Date

• Responsibility

  Select Department Manager Karen Astbury Clint Baxter Colin Duckett Paul Feldwicke Shift technician Department Safety Representative Stephen Martin

  • Department Manager
  • Karen Astbury
  • Clint Baxter
  • Colin Duckett
  • Paul Feldwicke
  • Shift technician
  • Department Safety Representative
  • Stephen Martin

• Issue identified. Comment on progress/update for actions

Auditor to sign when completed

• Auditor to sign here

  Sign

• Auditor to sign here

  Sign