Information
-
Document No.
-
Audit Title
-
Client / Site
-
Conducted on
-
Prepared by
-
Location
-
Personnel
Company Information
-
Address
-
Organisation
-
Contact
-
Number of employees
-
Occupational Activity
-
Date of visit
-
Telephone number
-
Email address
Quality Audit Quality General
-
Who is the point of contact for quality? <br>(Appointed person)
-
Comments:
-
Do they have formal/compliant Quality qualifications?
-
Comments:
-
Do you have a Quality organisational chart?
-
Comments:
-
Is the management system certified to a recognised and appropriate standard (ISO 9001 or equivalent) by a UCAS accreditation body?
-
Comments:
-
Are the policies (scope) consistent with those of SMD?
-
Comments
-
Review the last 3rd party surveillance or accreditation visit. Are issues highlighted being closed out?
-
Comments:
-
Are non-conformances and corrective actions being taken?<br><br>(Example of 1 serious)
-
Comments:
-
Are the non-conformances and corrective actions brought to the attention of serious management? <br><br>(Ask director)
-
Comments:
-
Do you feel that the corrective actions being taken seem appropriate and effective?
-
Comments:
-
Is there an up-to-date Quality Manual?<br><br>CHECK
-
Comments:
-
Is there a documented Quality manual?
-
Comments:
-
Are there Quality Procedures/Work Instuctions?
-
Comments:
-
Are processes and procedure audited? <br><br>(Timescale)
-
Comments:
-
Are customers given access to quality management system if documentation were requested? <br><br>How is it done?
-
Comments:
-
Are document changes coordinated with each customer?<br><br>How it is done?
-
Comments:
-
How long are controlled documents/records kept for?
-
Comments:
-
Is configuration management applicable? (See ISO 9001 for guidance) (not fabricator)<br><br>If yes, what is it? <br>If no,
-
Comments:
-
How is each order reviewed and approved?
-
Comments:
-
How is each change to an order reviewed?
-
Comments:
-
Are there testing procedures? <br><br>(ITP's, Weldmaps etc.)
-
Comments:
-
Who carries out testing and inspection tasks?<br><br>Retrieve name and question whether qualified sufficiently
-
Comments:
-
Are design reviews conducted and documented?
-
Comments:
-
Is there a process of suppliers performance assessment?<br><br>What are your targets and objectives for suppliers?
-
Comments:
-
Is there an up-to-date approved Suppliers List(ASL)?
-
Comments:
-
Would you be using sub-contractors for SMD's work? If yes how will they be assessment?
-
Comments:
-
Can SMD's representative perform inspection at the suppliers (and sub-tiers) premises?
-
Comments:
-
How do you monitor customer satisfaction?
-
Comments:
-
Do you use calibration equipment? <br><br>Nominated person: <br>How often is equipment checked?
-
Comments:
-
Do you carry out audits to verify your processes/procedures? <br><br>See sample:
-
Comments:
-
Check auditors qualification <br><br>(Auditor training)
-
Comments:
-
Is there a plan for training/certification of employees and is it implemented?
-
Section 3 to be carried out if project has been awarded.
Quality Audit Quality- project organisation, planning and management
-
Are company and project organisation diagram up to date and easily available?
-
Comments:
-
Does the project team organisation allow for effective communication both internally and with SMD?
-
Comments:
-
Are adequate job description for all key personnel available?
-
Comments:
-
Is there evidence of the competence of all key personnel?
-
Comments:
-
Are responsibilities and authority levels defined within the management system and project documentation?
-
Comments:
-
Is a function contract review process in place and is there evidence of the review? Is there evidence of the "SMD contract" being reviewed?
-
Comments:
-
Has a project plan/schedule/ITP for the work been developed? Has is been accepted by SMD?
-
Comments:
-
Is there approved quality inspection plans/inspection and test plans available for the work?
-
Comments:
-
Do the inspection plans define the necessary control procedures qualification requirements, standards and acceptance criteria?
-
Comments:
-
Is progress against these plans being monitored and reported? How?
-
Comments:
-
Does the supplier have adequate competent/qualified personnel to perform the work in the agreed time schedule?
-
Comments:
-
Are engineering deliverables identified?
-
Comments:
-
Select three engineering documents and evaluate whether the required checks have been completed by competent persons?
-
Comments:
-
Are documented procedures and work instructions for controlling all processes current, signed and controlled?
-
Comments:
-
Are all project documents registered through a document controller?
-
Comments:
-
Do all project documents have a verification plan and are they controlled by a register?
-
Comments:
-
Are all non-conformities reported to the SMD project manager?
-
Comments:
-
Are highlight project non-conformities being rectified and corrective action being taken? Select 3 examples.
-
Comments:
-
Are progress reports being disseminated to the SMD project team?
-
Comments:
-
Are there any issues which have a detrimental effect on communication?
-
Comments:
-
Does a design plan exist?
-
Comments:
-
Does all the design plan highlight all the requirements for review, verification and validation?
-
Comments:
-
Does the design plan highlight who is responsible and who has authority for each stage?
-
Comments:
-
Are lessons learned from the issues and other customer feedback being incorporated into the design/build?
-
Comments:
-
Are requirement highlighted by findings being incorporated into the design/build?
-
Comments:
-
Is there a register or database of all the drawings pertaining to the project?
-
Comments:
-
Are records available to show these documents have been reviewed and approved by competent personnel?
-
Comments:
-
Are records available to show that new revisions of drawings are being sent to those holding the previous revision using the SMD Electronic Change Notice(ECN)?
-
Comments:
-
Is a schedule in place for provision all required operational and maintenance manuals etc.?
-
Comments:
-
Is a verification scheme in place for the generation of these documents? E.g. Who generates reviews and approves the documents?
-
Comments:
-
Is the generation of these documents on schedule?
-
Comments:
-
Is an up to date procurement plan in place?
-
Comments:
Health & Safety Audit Health & Safety Management
-
Health & Safety policy in place, up to date and adequate for the company activities.
-
Comments:
-
The company has access to competent Health & Safety advice.
-
Comments:
-
The company reviews Health & Safety annually, and audits it's procedures and arrangements.
-
Comments:
-
Health & Safety poster available to staff.
-
Comments:
-
Employers liability insurance policy displayed.
-
Comments:
-
Management consult and communicate with staff.
-
Comments:
Health & Safety Audit Accident and Emergency procedures
-
Accident book present & up to date. (Data Protection Compliant)
-
Comments:
-
Accident forms securely stored.
-
Comments:
-
Accident investigations system in place.
-
Comments:
-
RIDDOR reporting system in place.
-
Comments:
-
First aided provision.
-
Comments:
-
First aid box available.
-
Comments:
-
Emergency procedures, e.g. for evacuating the site in case of fire
-
Comments:
-
Means of raising the alarm.
-
Comments:
Health & Safety Audit Fire Precautions
-
Suitable and sufficient fire fighting equipment available and tested.
-
Comments:
-
Fire drill records.
-
Comments:
-
Fire alarm system testing.
-
Comments:
-
Fire precaution training.
-
Comments:
-
Smoke alarm testing.
-
Comments:
-
Properly located smoke detectors.
-
Comments:
-
Emergency lighting testing.
-
Comments:
-
Evacuation procedures.
-
Comments:
-
Escape routes suitable and unobstrusted.
-
Comments:
-
Fire doors checked.
-
Comments:
-
All records noted in fire log book.
-
Comments:
Health & Safety Audit Risk Assessment
-
General risk assessment.
-
Comments:
-
COSHH assessments & data sheets.
-
Comments:
-
Fire risk assessments.
-
Comments:
-
Manual handling assessments.
-
Comments:
-
DSE workstation checklist.
-
Comments:
-
PPE risk assessments.
-
Comments:
-
Noise assessments.
-
Comments:
-
Vibration assessments
-
Comments:
Health & Safety Audit Hazardous Procedures/Substances
-
Safe Working Method Statements
-
Comments:
-
Hazardous substances storage
-
Comments:
-
Hazardous substance inventory
-
Comments:
-
Flammable liquid storage
-
Comments:
-
Fuel storage
-
Comments:
-
Flammable compressed gas storage
-
Comments:
-
Non-Flammable compressed gas storage
-
Comments:
-
Asbestos surveys
-
Comments:
-
Noise surveys
-
Comments:
-
Air monitoring
-
Comments:
-
Legionella prevention measures
-
Comments:
-
Health surveillance documentation
-
Comments:
-
Hazard reporting
-
Comments:
-
Personal protective equipment available
-
Comments:
-
PPE issue records
-
Comments:
Health & Safety Audit Place of Work
-
Workplace Inspection records
-
Comments:
-
Safety signage
-
Comments:
-
Welfare facilities <br>(Changing room, drinking water, toilets, area to sit, eat and warm food, washbasins, hot and cold(or warm) running water, soap and towels)
-
Comments:
-
Office facilities
-
Comments:
-
Safe access and egress e.g. Roads, warehouse etc.
-
Comments:
-
Adequacy and condition of loading & loading parking areas
-
Comments:
-
Storage facilities stable, braced, and not overloaded
-
Comments:
-
Working areas and walkways free from obstructions
-
Comments:
-
Safe tidy, materials stored safely
-
Comments:
-
Collection and disposal of waste
-
Comments:
-
Suitable lighting for conditions
-
Comments:
-
General condition of premises
-
Comments:
Health & Safety Audit Electrical
-
Fixed electrical installation maintenance
-
Comments:
-
Portable electrical appliance testing and records
-
Comments:
-
General condition of electrical power supplies and installations
-
Comments:
Health & Safety Audit Training
-
Training assessments and records
-
Comments:
-
H&S induction
-
Comments:
-
Fire safety training
-
Comments:
-
Display screen equipment training
-
Comments:
-
Fork lift training
-
Comments:
-
Equipment training
-
Comments:
-
Manual handling training
-
Comments:
-
Access equipment training
-
Comments:
-
On road vehicle training
-
Comments:
-
Banksmem
-
Comments:
-
Toolbox talks
-
Comments:
Health & Safety Audit Equipment
-
Defect reporting
-
Comments:
-
Plant & equipment maintenance
-
Comments:
-
Equipment guarding
-
Comments:
-
Lifting gear and appliances inc. forklifts (testing and records)
-
Comments:
-
Working at heights
-
Comments:
-
Ladder register
-
Comments:
-
Ladder inspections and records
-
Comments:
-
Gas (inc. all fuel oil) installations checks and records
-
Comments:
-
Extraction equipment checks and records
-
Comments:
-
Pressure equipment checks and records
-
Comments:
Health & Safety Audit Workplace Transport
-
Traffic routes for vehicles and pedestrians
-
Comments:
-
Vehicle servicing
-
Comments:
-
Vehicle maintenance including driver checks
-
Comments:
-
Use of banksmen
-
Comments:
-
Loading and unloading operations
-
Comments:
Health & Safety Audit Sub Contractors and Visitors
-
Signposting for staff and visitors
-
Comments:
-
Competence of sub-contractors
-
Comments:
-
Segregation of pedestrians and vehicles
-
Comments:
-
Signing in procedure for contractors and visitors
-
Comments:
Enviromental Audit Environmental General
-
Is the management system approved to a recognised and appropriate standard (ISO 14001 or equivalent)? <br><br>If yes: complete questions 176 to 180<br>If no: go to question number 180
-
Comments:
-
Are the policies (scope) consistent with those of SMD?
-
Comments:
-
Reviewed the last 3rd party surveillance or accreditation visit. Are issue highlighted being closed out?
-
Comments:
-
Are non-conformances and corrective actions being taken?
-
Comments:
-
Are the non-conformances and corrective actions brought to the attention of senior management?
-
Comments:
-
Do you feel that the corrective actions being taken seem appropriate and effective?
-
Comments:
Environmental Audit Environmental - General Non ISO 14001
-
Has the organisation established an appropriate environmental policy?
-
Comments:
-
Has top management defined the organisations environmental policy?
-
Comments:
-
Is the policy appropriate to the nurture, scale and environmental impacts of its activities, products or services?
-
Comments:
-
Does it include commitment to continual improvement and prevention of pollution?
-
Comments:
-
Does it provide a framework for setting and reviewing environmental objectives and targets?
-
Comments:
-
Is the policy documented, implemented and maintained?
-
Comments:
-
Is the policy communicated to employees and contractors?
-
Comments:
-
Is the policy available to the public?
-
Comments:
-
Has the organisation considered environmental aspects such as emission into the air?
-
Comments:
-
Has the organisation considered environmental aspects of its waste streams?
-
Comments: