Safety Walk Audit

SORT - DETERMINE NECESSARY & UNNECESSARY ITEMS.

  • No broken/unused equipment/supplies/materials in the work area:

  • No unused equipment/materials stored in drawers, work area or other storage areas:

  • No goods/personal accesories in the work area:

  • Only authorized personnel in the area:

  • Trashes separated by type [eg; Organic/Non-Organic]:

SET IN ORDER - PUT IN PLACE EASY TO FIND.

  • Equipment/materials located in appropriate/specific storage places:

  • Equipment, pipes, tanks, cabinets, work & storage areas labeled & arranged neatly:

  • Trash cans/rubbish bins well labeled:

  • Pedestrian area, workplace/floors & equipment clearly identified [through marking & zone separation]:

SHINE - KEEP WORK AREA CLEAN & ORGANIZED.

  • Environment, drainage ditches, conveyors, pipes, tanks, cabinets, work & storage areas clean [free of mold, dirt, dust, droplets, microbes]:

  • Trash bins are equipped with plastic & disposed regularly:

  • Cleaning tools provided & are well functioning:

  • Lightings working properly & lamp cover in good condition:

  • Hand wash basin available including proper procedure for use & hand-washing:

  • All employees have good personal hygiene:

  • No indications of infestation or pest/insect activity:

SAFETY - ELIMINATE POTENTIAL HAZARD & MAINTAIN SAFE WORKING AREA.

  • Machine safe-guarding & warning signs installed:

  • Warning signs properly installed [floor plan, evacuation routes, emergency lights, etc]:

  • All personnel know the storage location of safety equipment [eg; first-aid kit, fire extinguisher, eye shower, etc]:

  • Safety equipment (eg; fire extinguisher, hydrant, PPE & first-aid kit) stored & functioning properly:

  • Forklift drivers follow traffic rules & wearing a seat belt:

  • MSDS available in each area where chemicals/lubricant are placed & updated regularly:

  • Employees wears PPE during work & properly use safety equipment:

  • Permit for High risk area [eg; height/hot work & confined space]:

  • Conduct Log-Out Tag-Out (LOTO) procedure when performing maintenance [eg; machine, electrical panel, vehicle, etc]:

STANDARDIZE - CREATING WORK STANDARD.

  • Procedures/Work Instructions (WI) for each work area are updated:

  • Employees understand the definition, types & properties of hazardous materials/waste [eg; chemicals, battery, etc];

  • Placement points for hazardous material available with supporting facilities (spill kits, bunding, labels & hazardous material symbols):

  • No leakage of lubricant, steam & compressed air:

  • Visual management to ensure all tasks done correctly:

SUSTAIN - MAKE IT AS A DISCIPLINE.

  • All personnel involved & participate in the GMP 6S Program/Activities:

  • Employees inspect respective work area in accordance with appropriate GMP/WO/checklist/QMP:

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