R&I Gemba Walk

• Plant Site

  CHWY

  SHOR

  LOMO

  DOPA

• Area being audited:

• Conducted on:

  Date

• Participants:

Safety

• Safety showers and eyewash stations are functional and clearly visible.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• Fire extinguishers and escape hoods are in good condition, stored properly, and have up-to-date inspections.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• Walkways and handrails are in good condition and well secured.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

Housekeeping

• Good housekeeping practices observed. No unnecessary equipment, tools, materials, spare parts or maintenance items, are visible or laying around.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• Leads, cords and hoses are rolled up and stored properly. Hoses/cords in use are ran out of walkways and being used properly.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• Ladders are stored properly. Ladders in use are in good condition, placed on solid surfaces, and secured appropriately.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

Fixed Equipment

• No damaged insulation around piping and vessels. Protective coatings (paint) is in adequate condition.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• No leaking flanges, product build-up, or steam leaks.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• No excessive vibrations in piping or pressure vessels. Pipe and pressure vessels are properly secured and supports are in adequate condition.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

Rotating Equipment

• Rotating machines have adequate guarding either by location (out of reach) or by securely mounted guards without gaps or holes that an appendage could pass through.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• Rotating machines have no mechanical seal leaks and packing has only slow drips.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• Rotating machines have no excessive lubricant leaks or accumulations. Also make sure that lubricant level is adequate when possible.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• Rotating machines have no signs of excessive heat and are not producing unusual noises or noticeably high vibration.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

Instrumentation and Electrical (I&E)

• Instrumentation devices and enclosures are well maintained. No electrical conductors are exposed and wire covers are not cracked or brittle.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• Transformers, MCC's, and electrical gear is well maintained. No signs of oil leaks or damage present. All doors securely closed.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media

• All conduits and pull boxes are well supported and no conduit covers are missing.

  d.) Needs Immediate Attention

  c.) Deficiency Exists

  b.) Improvement Opportunity

  a.) Excellent Condition

• Comments:

• Photos of area and deficiency if present:

  Media