Information
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Audit Title
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Document No.
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Client / Site
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Conducted on
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Prepared by
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Location
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Shop Personnel Onsite During Inspection
Previous Inspection
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Has the last inspection been reviewed?
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Are there any outstanding safety deficiencies?
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Other
Administrative / Site Records
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Did shop Foreman accompany inspector?
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Are all Safety/GHS/Hazcom/Emergency Programs on site?
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Emergency contact numbers posted?
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OSHA and Federal/state/local posters posted in conspicuous place?
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Company JSA's completed prior to work.
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Are safety meetings held and documented?
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Employee training documentation available?
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Other
General
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Are hazardous materials stored and labeled properly?
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Are SDS available to all employees?
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Are restrooms clean?
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Lighting ok?
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Hand wash stations properly labeled?
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First Aid kit available and properly stocked?
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Emergency eyewash station onsite?
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Drinking water stations have disposable cups and waste containers available?
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Pest control?
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Other?
Personal Protective Equipment
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Hard hats worn properly and in good condition?
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Protective clothing worn?
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Proper ANSI Z87 safety glasses worn by employees?
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Double eye protection, face shields when grinding worn?
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Proper work boots worn by employess?
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Approved and effective ear protection used?
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Gloves used when required?
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Respiratory protection used where required? Are workers trained?
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Respirators properly cleaned and stored when not in use?
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Other
Housekeeping
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Walkways clear of material and debris?
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Trash cans available where required and empty?
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Equipment, hoses,ect.... That aren't in use, are they properly stored?
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Exits signs visible and unobstructed?
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Is the parts department area clean and uncluttered?
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Material storage areas kept organized and clean?
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Other
Fire Protection
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Fire extinguishers located in area and visible?
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Fire extinguishers charged and have a current annual inspection?
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Flammable materials stored properly?
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UL - Approved fuel containers used for storage of flammable liquids?
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No smoking signs posted by fuel area?
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All containers (cans, drums, fuel tanks, gas cylinders, ect) are clearly marked with contents?
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Other
Yard
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Material stored neatly and stacked properly?
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Clear walkways maintained around storage areas?
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Storage areas kept free of trash and debris?
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Yard maintenance (grass, weeds) under control?
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Other
Tool Room
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Is tool room area clear of trash?
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Is walk way clear?
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Inventory properly stacked?
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Other
Warehouse
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Is area clear of trash?
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Is walkways clear for safe walking?
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Inventory properly stacked?
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Other?
Paint Room
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Double containment being used?
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Flammable storage cabinets being used?
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Spilled paint cleaned up?
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Proper ventilation being used?
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Proper lighting being used?
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Other?
Crane and Rigging
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Overhead crane inspected?
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Overhead crane hook inspected, cables unfrayed?
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Safety latches working?
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Are riggers and signal person trained/qualified?
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Slings, and chains, hooks and eyes, have no evidence of damage, defects, or excessive wear?
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Chains inspected and have identification tag stating size, grade, rated capacity and manufacturer?
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Are labels/tags legible on all rigging equipment?
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Shackles free of damaged such as bent, twisted, distorted, stretched, elongated, cracked, nicks, pitting and corrosion?
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Wire ropes/slings/chains/ inspections are current?<br>
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Tag lines used to control the load?
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Other
Fall Protection
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Are stairways properly protected & used?
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Top rail height at 42 inches - no more than 3 inches of deflection?
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Mid-rail at proper height of 19 inches?
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Other
Hand and Power Tools & Machine Guarding
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Guards in place where required?
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Power tools grounded properly?
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Power tools cords in good condition?
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Broken or defective tools taken out of service and tagged?
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Proper tools being used for the correct task?
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Hand tools proper maintained and inspected before use?
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All compressed air equipment used is properly regulated?
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Airlines/hoses secured to prevent whipping with cotter pin or tie wire?
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Air hoses in good condition?
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Other
Welding and Cutting
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Compressed gas cylinders stored and secured properly?
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Oxygen cylinders stored separately from fuel gas cylinders?
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Cylinders equipped with safety caps when not in use?
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Flash backs installed on torch or gauges?
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Regulators and gauges free of damage and working properly?
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Screens, shields, or eye protection provided and used to protect personnel from welding operations.
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Welding lead free of damage and repairs with a minimum distance of 10 feet from electrode holder?
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Proper welding lead material (electric tape, heat shrink, ect) used for repairs?
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Pre-Heaters in safe condition. No leaks/Knobs?
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Gas Welding machine properly ventilated to prevent gas build up?
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Other
Electrical
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GFCI's in use?
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Electrical equipment grounded properly?
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Electrical 3 ways used properly?
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Extension cords free of damage (nicks, cuts, wear)?
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Extension cords protected against accidental damage and kept clear of work spaces, walkways, ect. to prevent tripping or falling hazards?
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Lock out - Tag out in place where required?
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All panel boxes closed?
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Do all boxes/panels have covers & are circuits labeled?
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3 feet clearance in front of panels?
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Other
Ladders
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Extension ladders being used correctly?
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A-Frame portable ladders being used correctly?
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Ladders properly maintained and stored?
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Stickers/labels or legible and visible on all ladders?
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Other
Scaffolds
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Is scaffold competent person and scaffold users properly trained?
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Are all scaffold frames/planks/parts free of damage & defects?
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Are walk/work planks properly installed & set?
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Are guardrails properly installed & used?
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Other
Forklift Operations
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Employee qualified to operate forklift?
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Proper forklift inspection completed before use?
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Is forklift properly maintained and inspected?
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Seat belt worn when operating forklift?
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Are forks on the ground when parked?
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Are parts/equipment free from damage?
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Are all operations performed at least 10 feet from overhead power lines?
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Other
Notes and Comments
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Report conclusion including any recommendations.
Signature
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On site representative
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Auditor's signature