Information

  • Audit Title

  • Document No.

  • Client / Site

  • Conducted on

  • Prepared by

  • Location
  • Shop Personnel Onsite During Inspection

Previous Inspection

  • Has the last inspection been reviewed?

  • Are there any outstanding safety deficiencies?

  • Other

Administrative / Site Records

  • Did shop Foreman accompany inspector?

  • Are all Safety/GHS/Hazcom/Emergency Programs on site?

  • Emergency contact numbers posted?

  • OSHA and Federal/state/local posters posted in conspicuous place?

  • Company JSA's completed prior to work.

  • Are safety meetings held and documented?

  • Employee training documentation available?

  • Other

General

  • Are hazardous materials stored and labeled properly?

  • Are SDS available to all employees?

  • Are restrooms clean?

  • Lighting ok?

  • Hand wash stations properly labeled?

  • First Aid kit available and properly stocked?

  • Emergency eyewash station onsite?

  • Drinking water stations have disposable cups and waste containers available?

  • Pest control?

  • Other?

Personal Protective Equipment

  • Hard hats worn properly and in good condition?

  • Protective clothing worn?

  • Proper ANSI Z87 safety glasses worn by employees?

  • Double eye protection, face shields when grinding worn?

  • Proper work boots worn by employess?

  • Approved and effective ear protection used?

  • Gloves used when required?

  • Respiratory protection used where required? Are workers trained?

  • Respirators properly cleaned and stored when not in use?

  • Other

Housekeeping

  • Walkways clear of material and debris?

  • Trash cans available where required and empty?

  • Equipment, hoses,ect.... That aren't in use, are they properly stored?

  • Exits signs visible and unobstructed?

  • Is the parts department area clean and uncluttered?

  • Material storage areas kept organized and clean?

  • Other

Fire Protection

  • Fire extinguishers located in area and visible?

  • Fire extinguishers charged and have a current annual inspection?

  • Flammable materials stored properly?

  • UL - Approved fuel containers used for storage of flammable liquids?

  • No smoking signs posted by fuel area?

  • All containers (cans, drums, fuel tanks, gas cylinders, ect) are clearly marked with contents?

  • Other

Yard

  • Material stored neatly and stacked properly?

  • Clear walkways maintained around storage areas?

  • Storage areas kept free of trash and debris?

  • Yard maintenance (grass, weeds) under control?

  • Other

Tool Room

  • Is tool room area clear of trash?

  • Is walk way clear?

  • Inventory properly stacked?

  • Other

Warehouse

  • Is area clear of trash?

  • Is walkways clear for safe walking?

  • Inventory properly stacked?

  • Other?

Paint Room

  • Double containment being used?

  • Flammable storage cabinets being used?

  • Spilled paint cleaned up?

  • Proper ventilation being used?

  • Proper lighting being used?

  • Other?

Crane and Rigging

  • Overhead crane inspected?

  • Overhead crane hook inspected, cables unfrayed?

  • Safety latches working?

  • Are riggers and signal person trained/qualified?

  • Slings, and chains, hooks and eyes, have no evidence of damage, defects, or excessive wear?

  • Chains inspected and have identification tag stating size, grade, rated capacity and manufacturer?

  • Are labels/tags legible on all rigging equipment?

  • Shackles free of damaged such as bent, twisted, distorted, stretched, elongated, cracked, nicks, pitting and corrosion?

  • Wire ropes/slings/chains/ inspections are current?<br>

  • Tag lines used to control the load?

  • Other

Fall Protection

  • Are stairways properly protected & used?

  • Top rail height at 42 inches - no more than 3 inches of deflection?

  • Mid-rail at proper height of 19 inches?

  • Other

Hand and Power Tools & Machine Guarding

  • Guards in place where required?

  • Power tools grounded properly?

  • Power tools cords in good condition?

  • Broken or defective tools taken out of service and tagged?

  • Proper tools being used for the correct task?

  • Hand tools proper maintained and inspected before use?

  • All compressed air equipment used is properly regulated?

  • Airlines/hoses secured to prevent whipping with cotter pin or tie wire?

  • Air hoses in good condition?

  • Other

Welding and Cutting

  • Compressed gas cylinders stored and secured properly?

  • Oxygen cylinders stored separately from fuel gas cylinders?

  • Cylinders equipped with safety caps when not in use?

  • Flash backs installed on torch or gauges?

  • Regulators and gauges free of damage and working properly?

  • Screens, shields, or eye protection provided and used to protect personnel from welding operations.

  • Welding lead free of damage and repairs with a minimum distance of 10 feet from electrode holder?

  • Proper welding lead material (electric tape, heat shrink, ect) used for repairs?

  • Pre-Heaters in safe condition. No leaks/Knobs?

  • Gas Welding machine properly ventilated to prevent gas build up?

  • Other

Electrical

  • GFCI's in use?

  • Electrical equipment grounded properly?

  • Electrical 3 ways used properly?

  • Extension cords free of damage (nicks, cuts, wear)?

  • Extension cords protected against accidental damage and kept clear of work spaces, walkways, ect. to prevent tripping or falling hazards?

  • Lock out - Tag out in place where required?

  • All panel boxes closed?

  • Do all boxes/panels have covers & are circuits labeled?

  • 3 feet clearance in front of panels?

  • Other

Ladders

  • Extension ladders being used correctly?

  • A-Frame portable ladders being used correctly?

  • Ladders properly maintained and stored?

  • Stickers/labels or legible and visible on all ladders?

  • Other

Scaffolds

  • Is scaffold competent person and scaffold users properly trained?

  • Are all scaffold frames/planks/parts free of damage & defects?

  • Are walk/work planks properly installed & set?

  • Are guardrails properly installed & used?

  • Other

Forklift Operations

  • Employee qualified to operate forklift?

  • Proper forklift inspection completed before use?

  • Is forklift properly maintained and inspected?

  • Seat belt worn when operating forklift?

  • Are forks on the ground when parked?

  • Are parts/equipment free from damage?

  • Are all operations performed at least 10 feet from overhead power lines?

  • Other

Notes and Comments

  • Report conclusion including any recommendations.

Signature

  • On site representative

  • Auditor's signature

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