RM AUDIT - MMU - ANNUAL

• Fleet No:

• Site:

  Select

• Auditor:

• Audit Date:

  Date

• Vehicle Cond.

• Next Audit Due:

  Date

• Engine Hours:

• KM's:

GENERAL

• General cabin appearance & cleanliness (inside & out) No rubbish in the cab and it is clean. No loose equipment in cab.

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Cab & Bodywork Being maintained in good condition, not corroded or damaged

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Chassis & Running Gear Being maintained, not corroded or damaged

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Storage boxes, cabinets & toolboxes Clean and functional

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Fire extinguisher Evident they are being maintained

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• In Cab Documentation Evident emergency procedure guides, safe handling guides, and licenses are being maintained. ie licence to manufacture, licence to operate and registration

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• NHVAS Stickers attached, Interception book present

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Safety Equipment Evident DG PPE Kit, First aid kit, Saline eyewash, Hazard triangles, wheet nut indicators and chocks

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Volvo basic toolkit In place

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Safety Signage All required safety signage is in place and being maintained in clear legible condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Guarding All guarding being maintained including is in place, is secure and has the correct legible signage

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Lubrication Evidence that all grease points are being maintained, autogreasers are being filled and remote grease lines are being maintained

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• System operation Are all guages, counters and RPM readouts operational and being maintained

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

IVMS

• IVMS Last recordered entry in Masterblast to match Engine hrs on dashboard hr meter.

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• IVMS DVR unit Check IVMS DVR unit status indication lights. Check Amber "REC" light is ON, and Red "ALARM" light is IVMS DVR Unit NOT ON.

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• IVMS Dash Mount Screen Check unit is operational and user can be logged on

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• IVMS Dash Mount Screen Check unit is securely mounted, with no signs of Check cables and plugs are undamaged and securely attached

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• IVMS Cameras Check cameras are operational, securely mounted and aligned

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

CHASSIS & BIN

• General appearance, cleanliness Evident that the unit is being maintained

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Fall protection Being maintained in good condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Top of MMU bins Being maintained in good condition. All items secure and in good condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Relief / roll over devices, visual check only Evident they are being maintained

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Bins No external leaks, cracks or damage

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Cleanliness & Crystalisation build ups MMU bins are clean, no leaks including around ANE pipe work & valves etc

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

AN SYSTEM

• Auger bearing standoff gaps All bearing stand offs in place and clear

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Auger end seals, visual check Being maintained, are intact and not leaking

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• AN auger metering tube, visual check Is being maintained, is free from dents or cracks, no sign or corrosion, mounting bolts tight

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• AN auger straightness, alignment & flights, visual check BM7 Incline Auger Is being maintained, in good condition, no sign rubbing, extraordinary noise or vibration BM7 incline Auger. Ensure there is at least a 10mm gap between the bottom of the incline auger seal 1"slinger" and auger tube end plate.

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

DISCHARGE AUGER

• DA slew motor and gearbox. Evidence of inspections being completed, clean and free from leaks or damage. Nothing cracked or loose

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Discharge auger assembly & cradle Is being maintained and kept clean. Is in good condition. No cracks, no sign of corrosion. Safety chains functional

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• DA lift lift system In being maintained in good condition. All lifitng components are correctly fitted and in good condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

CRITICAL PUMPS

• Documentation Log book is present and up to date

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Thermofuses Is clear or obstruction, not leaking

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Lubrication & maintenance Are in good condition with evidence they are being properly maintained and lubricated

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

HOSE REELS

• Hose reels, motors, hoses and fittings. Hose reel drive are being maintained in good condition. Hoses and fittings are being maintained including burst protection and denso tape applied

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Hose reel operation Working correctly, properly adjusted and maintained

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Hose reel drums, structures & guarding In good condition, not corroded, damaged, or loose

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Hose boom, cylinder, rotary unions, linkages, hoses & fittings In good maintained condition. Not damaged or degraded. Hoses and fittings are being maintained. iSafety chains functional

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• All flexible hoses including bull hoses and product delivery hoses Being maintained in good condition, no splits, leaks or dents, firmly attached with hose clamps no exposed wire or other damage

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

CHEMICAL ADDITIONS SYSTEM

• CA pumps Are being properly maintained, are functioning correctly, in good condition, no degradation or leaks

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Pump cabinets Are being kept clean and maintained includings hatches seals etc

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• CA tanks Maintained, clean and in good condition including mounts, breathers, fitting and sight tubes

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

WATER SYSTEM

• Water pump, motor, couplings, lines & fittings The system is being maintained, in good condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Water tank, mounts, breathers, fittings, and lines Maintained, in good condition, not leaking or degraded, sight glass, breathers and filters are being cleaned

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

FO SYSTEM

• Process fuel pump hoses & fittings The system is being maintained including no leaks no degradation and denso tape is applied

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Process fuel tank & mounts Being Maintained. No signs of leaks. Secure with no damage

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

HYDRAULIC SYSTEM

• Step up box No excessive noise, no leaks. Hydraulic reservoir system functioning, Mounting bolts secure

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Hydraulic pumpsets, hoses & fittings No oil leaks, no noises or signs of corrosion. Denso tape applied

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Hydraulic tank & Mounting Being Maintained. No signs of oil leaks. Oil Level visible in sightglass. Secure with no damage or corrosion

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Hydraulic manifolds, valves, fittings & hoses Being maintained, clean, no leaks and denso taped

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• All hydraulic manifold hoses & fittings No signs of leaks, no splits in hoses, no cracks or corrosion in fittings, Denso tape applied

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Hydraulic pipes & fittings Evident that system is being maintained including no leaks, denso tape is in place and hoses are in good condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Hydraulic motors, Couplings & components Are being maintained and are in good condition. Couplings intact

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• All hydraulic cabinets Clean, no signs of leaks, door and cover seals intact

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• All guages, indicators & controls In good working condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

PNEUMATICS

• Air valves, water traps, lubricators The system is being maintained. Water traps are being emptied, no air leaks

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

ELECTRICAL SYSTEM

• Battery Isolator & remote button Is being maintained and operates correctly

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Roll over sensor Is being maintained and operates correctly

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• E Stop system Is being maintained and operates correctly

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• All electrical & control panels Maintained in good, sealed, clean condition. All components are functional

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Electrical conduits & wiring All wiring well maintained in conduits, secure and undamaged. No unauthorised modifications

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Exernal Electical Components including flashing amber light, reverse beeper & work lights Maintained in good working condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Process control panel & cabinet Cabinet secure & clean, switches & pots operative and labelled, readouts legible, wiring secure. All in good condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Batteries, Lids, Cables Batteries are being maintained. Clean, secure, guarded condition

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

ANFO BLOWER

• Blower Assemblies, hoses, fittings etc Maintained in good working condition _

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

QUALITY CONTROL

• Scales, Test Weights, Density Cups & Thermometer Are present, and being calibrated .

  Select 1 - Safety Critical 2 - Urgent 3 - High 4 - Medium S- Low No Action Required

  • 1 - Safety Critical
  • 2 - Urgent
  • 3 - High
  • 4 - Medium
  • S- Low
  • No Action Required

• Fleet No:

• Plant:

• Date:

  Date

• Water Tank

  Plastic

  Metal

• Water Tank Capacity

  300 Litre

  500 Litre

  600 Litre

• Auger Guarding Upgraded

  Yes

  No

  N/A

• Fall Protection

  Tram

  2 Sided Handrail

  4 Sided Handrail

• Control System

  PLC

  Totem

  LoadPlus

• Pump Protection

  Yes

  No

  N/A

• Hydraulic System Coiling Fan

  Hydraulic

  Electric

• Fail Safe E Stop Circuit

  Yes

  No

  N/A

• PLC Cabinet Su. sort Brackets

  Yes

  No

  N/A

• Battery Box Cover

  Plastic

  Metal

• Rollover Protection Switch

  IROS

  LIQUIP

• Battery Isolator

  LUCAS "BIG RED"

  BAXTER DPS2400

  BAXTER TSW24VI

• Variable Flight Auger

  Yes

  No

  N/A

• HEB / XP - Aluminium System

  Yes

  No

  N/A

• Type of 25mm NB Hose Reel

  Single

  Twin

• 25mm NB Hose Reel

  Hydraulic Driven

  Hand Operated

• Powered 1.5 inch Hose Reel

  Yes

  No

  N/A

• Bin Lids

  Hydraulic

  Pneumatic

  Hinged

• Blower System

  Yes

  No

  N/A

• Auger Interface

  Slide Plate

  Boot

  Bellows

  Gator

Sign-off

• Prepared by

  Sign

• Date

  Date