Title Page

  • Conducted on

  • Prepared by

  • Location

1st Molding Machine

  • Enter the machine number

  • Enter the current PR number

  • 5S Form Verification

  • All fields completed by machine attendants and signed off at the bottom?

  • All fields completed by operator and signed off at the bottom?

  • Shift Leader initials present at the bottom?

  • Are there enough forms for future weeks?

  • Machine cleanliness and organization check

  • Does closing machine have cluster of caps?

  • Does auxiliary equipment have any dust or other types of contamination?

  • Do machine and conveyors have any dust or other types of contamination?

  • Is the press platform clean inside and out?

  • Is the area surrounding the machine free of caps and dirt? No oil, colorant, or resin on the floor.

  • Is the PR book is in correct location?

  • Are the 2 hour shot bins are organized and in order?

  • Is the 5S book is in correct designated location?

  • Is the finished goods pallet in designated 5S location

  • Start-up and Line Clearance Check

  • Is the start-up approval properly and completely filled out?

  • Is the previous job line clearance properly and completely filled out?

2nd Molding Machine

  • Enter the machine number

  • Enter the current PR number

  • 5S Form Verification

  • All fields completed by machine attendants and signed off at the bottom?

  • All fields completed by operator and signed off at the bottom?

  • Shift Leader initials present at the bottom?

  • Are there enough forms for future weeks?

  • Machine cleanliness and organization check

  • Does closing machine have cluster of caps?

  • Does auxiliary equipment have any dust or other types of contamination?

  • Do machine and conveyors have any dust or other types of contamination?

  • Is the press platform clean inside and out?

  • Is the area surrounding the machine free of caps and dirt? No oil, colorant, or resin on the floor.

  • Is the PR book is in correct location?

  • Are the 2 hour shot bins are organized and in order?

  • Is the 5S book is in correct designated location?

  • Is the finished goods pallet in designated 5S location

  • Start-up and Line Clearance Check

  • Is the start-up approval properly and completely filled out?

  • Is the previous job line clearance properly and completely filled out?

Lining or Assembly Machine

  • Enter the machine number

  • Enter the current PR number

  • 5S Form Verification

  • All fields completed by machine attendants and signed off at the bottom?

  • All fields completed by operator and signed off at the bottom?

  • Shift Leader initials present at the bottom?

  • Are there enough forms for future weeks?

  • Machine cleanliness and organization check

  • Does closing machine have cluster of caps?

  • Does auxiliary equipment have any dust or other types of contamination?

  • Do machine and conveyors have any dust or other types of contamination?

  • Is the press platform clean inside and out?

  • Is the area surrounding the machine free of caps and dirt? No oil, colorant, or resin on the floor.

  • Is the PR book is in correct location?

  • Are the 2 hour shot bins are organized and in order?

  • Is the 5S book is in correct designated location?

  • Is the finished goods pallet in designated 5S location

  • Start-up and Line Clearance Check

  • Is the start-up approval properly and completely filled out?

  • Is the previous job line clearance properly and completely filled out?

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