Service Instruction_250/750 HOUR UDR200

• Site conducted

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• Conducted on

  Date

• Prepared by

• Location
  Address

• Rig Hours

• Have you got 1 x B7125 oil filter and 40L 15w-40 oil

  Yes

  No

  N/A

• Have you got 1 x BF 7673-D and 1 x Sakura Fuel/Water Seperator SF-1912-30

  Yes

  No

  N/A

• Have you got 1 x Outer Air filter PA2673

  Yes

  No

  N/A

• Have you got 30L of EP Plus 220 Head and oil filter BT 839-10

  Yes

  No

  N/A

• Have you got enough empty drums and drain trays

  Yes

  No

  N/A

• Have you got 3 oil sample bottles

  Yes

  No

  N/A

• Have you completed any required risk assesments

  Yes

  No

  N/A

• Stop and ask your supervisor

  Yes

  No

  N/A

• Complete Isolation of Equipment and ensure risk assessment has been signed and complete. Stop the job and make changes if necessary.

  Yes

  No

  N/A

• Drain Engine oil into waste oil Drums without spilling any oil onto ground. Take oil sample half way through drain. Close drain tap when complete

  Yes

  No

  N/A

• Remove engine oil filters using filter strap and discard into correct filter bin and clean filter housing face with a clean rag

  Yes

  No

  N/A

• Prime new oil filter with 15w40 oil and apply a thin layer onto the seal face, hand tighten the filter then using the filter strap tighten a further 1/4 turn.

  Yes

  No

  N/A

• Refill engine to correct level with 15w-40 Diesel engine oil

  Yes

  No

  N/A

• Remove Fuel filters and discard into correct filter bin

  Yes

  No

  N/A

• Prime new fuel filters and install hand tight onto housing, tighten another 1/4 turn with filter strap

  Yes

  No

  N/A

• Remove outer air filter, check inner filter nut is in place and tight, Replace outer air filter and nut seal. Discard old filter in the correct bin.

  Yes

  No

  N/A

• Drain head oil and refill oil to correct level and make sure system is bleed correctly with 220 Gear oil

  Yes

  No

  N/A

• Drain Bean pump oil and refill to correct level with 15w-40 Engine oil

  Yes

  No

  N/A

• Check track drive planetary oil level

  Pass

  Fail

  N/A

• Check track tension and general condition

  Pass

  Fail

  N/A

• Check for excess oil leaks around rig

  Good

  Fair

  Poor

  N/A

• Check Alternator belt tension and adjust if required

  Yes

  No

  N/A

• Remove battery box lid and check battery terminal tension and condition, clean if necessary.

  Yes

  No

  N/A

• General walk around of rig inspecting for any cracks of signs of wear.

  Yes

  No

  N/A

• Check all EMERGENCY stops are working

  Yes

  No

  N/A

• Stop and repair or tag out of service

  Yes

  No

  N/A

• Yes

  No

  N/A

• Have you cleaned up any rubbish from service, Filter boxes, plastic wrap etc

  Yes

  No

  N/A

• Have you contained all or any oil spills

  Yes

  No

  N/A

• Have you double checked over your work and are satisfied

  Yes

  No

  N/A

• Have you removed you locks and are ready to start the rig

  Yes

  No

  N/A

• Continuously pump primer lever on side of fuel filter block until no resistance felt, run for 3 minutes and shutdown, check oils and check for any leaks

  Pass

  Fail

  N/A

• Discard rubbish in the correct bins, Used and empty Oil filters into BLUE hydrocarbon bin. Empty drums, Rags and spill matting into RED Hydrocarbon bin. Air filters and rubbish into general bin.

  Compliant

  Non-Compliant

  N/A

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