Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
MACHINERY
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Are the machines in good working order?
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Are all machines properly guarded and guards used?
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Are all safety guards in good working order?
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Can the safety guard or safety system be overridden or defeated?
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Are there clear and visible safety signs on the machines?
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Are emergency stops regularly checked?
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Are the local exhaust ventilation systems working correctly?
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Have employees been trained to use the equipment they work on?
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Have all employees been instructed on machinery safety rules?
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Have employees and agency workers been signed off for training for the tasks they are performing?
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Are there any leaks on the machine?
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Does the machine have a working risk assessment?
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Are the risk assessments displayed and clear for all to see?
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Are chemicals used on the machine or process?
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Does the process have a COSHH assessment?
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Are operators required to use a crane ?
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Is lifting equipment used to load the machine?
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Have the operators been trained in the use of cranes?
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Have the operators been trained to use the lifting attachments?
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Is the an inventory of all the lifting equipment and lifting attachments for the machine / area?
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Is manual handling required to load the machines?
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Have the operators been trained to use 'Pristine Condition' manual handling techniques?
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Do the operators use hand tools?
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Are the hand tools in good condition and fit for purpose?
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Has the operator been trained in the use of the hand tools?
ELECTRICAL SUPPLY TO THE MACHINERY
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Are all electrical supplies visibly identified?
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Are the electrical cabinets locked and secure to prevent unauthorised access?
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Are there any loose or exposed electrical cables or wires on the machinery?
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Are there electrical warning signs displayed on the machinery and feed boxes.
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Are all electrical safety signs visible and in good condition?
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Are extension leads used in the audited area?
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Are the extension cables in good condition and PAT tested?
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Are there any trailing leads or overhead hanging electrical cables?
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Is the visible electrical cable in good condition and free from damage?
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Is the lighting adequate for the tasks being performed?
PORTABLE ELECTRICAL EQUIPMENT
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Are there any portable electrical appliances in the audited area?
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Are extension leads used to operate the portable appliances?
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Does the portable electrical equipment display an in date inspection label or tag ?
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Date of PAT Test
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Select date
SITE SECURITY
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Are the security doors to the audited area safe and in good condition?
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Are the security doors kept closed to prevent unauthorised access?
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Do children, the public or unauthorised persons have easy access to the premises?
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Are all lockable external areas (paint and oil store, sodium store and acid area) kept locked?
FORK LIFT TRUCKS & ELECTRICALLY OPERATED PALLET TRUCKS/STACKERS
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Is a daily pre use OMC check completed?
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Are there any recurring defects reported that require resolving?
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Do the FLTs in the audited area have an allocated parking /charging point?
FACTORY AND WELFARE FACILITIES
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Is the building structure of the audited area in good repair?
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Is there any evidence of leaks from the roof or building structure?
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Are there any leaks or spills on the floor of the audited area?
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Housekeeping, is there any litter / rubbish / swarf on the work surfaces or floor?
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Are all the general waste bins and swarf skips regularly emptied and cleaned?
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Is there a good 5S standard ?
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Is the floor in a good condition? Free from open cracks and holes?
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Are gangways and walkways clearly marked and free from obstruction?
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Are the safety barriers in good repair ? And secure?
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Is the lighting adequate ?
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Are there any lamps / lights not working?
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Are there any slip or trip hazards?
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Are the duckboards or steel staging sound and in good condition?
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Are toilets and washrooms clean and hygienically maintained?
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Are there any leaks on the floor?
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Are there any leak kits available within the area?
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Are there any emergency spill kits available in the department?
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Are the leak / spill kits contents full?
ACCESS EQUIPMENT (LADDERS AND STEPS)
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Is access equipment used in the audited area?
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Is the access equipment tagged with a registered inspection date?
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Have the staff been trained in the use of the access equipment ?
NOISE
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Are selected areas within the audited area hearing protection zones?
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Are employees expected to wear hearing protection as part of their daily work?
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Is hearing protection readily available for employees to use?
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Do noisy machines or areas display hearing protection zone signage?
COSHH
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Are chemicals used in the audited area?
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Have employees been trained in the use of hazardous substances?
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Are chemicals stored safely in chemical storage lockers?
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Are all chemicals clearly and correctly labeled ?
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Are COSSH data sheets available
FIRE
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Is there an evacuation route plan displayed within the audited area?
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Is fire fighting equipment properly sited at the fire points?
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Are all the fire exits and routes clearly marked and free from obstructions?
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Are the fire doors in a good and sound condition?
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Are the fire exit signs visible, clean and in good condition?
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Are there any fire marshals within the department?
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Is there adequate fire marshal coverage for shifts and holidays?
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Are fire extinguishers serviced and in date?
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Select date
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Are fire and smoke doors working correctly?
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Do first aiders have a first aid emergency bag/box
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If there an eye wash station in the department, Is the eyewash solution in date?
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Select date
HEALTH AND SAFETY COMMITTEES
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Are the H&S committee meeting minutes displayed within the department?