SkyBox Assessment

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

STRUCTURAL CHECKS

• CHECK the concrete foundations, pedestals, and structural pads.

• CHECK the ride support columns, arms, pedestals, and yokes.

• CHECK that the bolt connections prevent loosening with the use of a) self-locking nuts, b) double nut, or c) loosening protection nut.

• CHECK for missing bolts. All bolts must be secured and tight.

• CHECK that there are no exposed sharp edges, sharp corners, burrs or any dangerous protrusions that are in reach of guests.

• CHECK for any defected, missing, cracked, or burnt welds.

• CHECK that there is no damage to the steel finish, such as the galvanizing or painting.

• CHECK that there are no signs of rust or corrosion on any steel.

• CHECK that stairs, landings and decking are securely fastened and free of any rough or sharp edges or protrusions.

• CHECK that railings are secure and free of any rough or sharp edges or burrs.

• Comments:

• Pictures:

  Media

ELECTRICAL CHECKS

• CHECK all Cabinet Externals (hinges, clips, locking points, mounting method).

• CHECK the cabinet penetration.

• CHECK conduit and cable entries, glands.

• CHECK for possible points of water or dust ingress.

• CHECK the e-box and HMI enclosures’ integrity and weather seal/gasket.

• CHECK the panduit, cable ways and DIN rails inside the cabinet.

• CHECK for any exposed conductive surfaces of all components, terminals/terminations and devices

• CHECK all wire terminations to be secure, with no loose conductor strands inadvertently contacting other conductors, components or surfaces.

• Comments:

• Pictures:

  Media

CHECK all E-Box components for damage and rust. Confirm their functionality.

• PLC

• Power Supply

• Fuse Box

• Terminals

• SD-25 Audio Repeater & Mic. Amplifier

• Relays(x6)

• eWON Router

• Comments:

• Pictures:

  Media

CHECK all Pilz Sensor components and cables. Confirm their functionality.

• Swing Arm

• Reset Arm

• Gate Up

• Gate Down

• Catch Mechanism

• Comments:

• Pictures:

  Media

CHECK Turck Sensor components and cables. Confirm their functionality.

• Swing Arm Extended

• Door Closed

• Comments:

• Pictures:

  Media

CHECK End of the Ride and Race Consoles. Confirm their functionality.

• CHECK consoles for any damage.

• CHECK face-plate mounting.

• CHECK for possible points of water or dust ingress.

• CHECK the buttons for any damage.

• Comments:

• Pictures:

  Media

CHECK Hall-Effect and Water Sensors. Confirm their functionality.

• Hall-Effect Sensor

• Water Sensor (x2)

• Comments:

• Pictures:

  Media

CHECK Door Safety Lock.

• CHECK the Door Lock and the "tongue" for damage and rust.

• Check for proper engagement between the Lock and the "tongue"

• Check EDR(Emergency Door Release) for damage.

• CHECK EDR's functionality.

• Comments:

• Pictures:

  Media

PNEUMATIC CHECKS:

• CHECK mounting and connection of all pneumatic components.

• CHECK airlines for proper connection, possible damage, pinch points.

• RECORD compressor and drier name plate information.

• Comments:

• Pictures:

  Media

CHECK following Pneumatic Devices. Confirm their functionality.

• Main Shut Off Valve

• Air Separator

• Main Air Exhaust

• Air Regulators

• Solenoid Blocks (x3)

• Door Cylinder

• Gate Reset Cylinder

• Gate Catch Cylinder

• Swing Arm Cylinder

• Comments:

• Pictures:

  Media

MECHANICAL CHECKS:

Swing Arm

• CHECK the connection between Swing Arm and Air Cylinder.

• CHECK the Swing Arm wheels.

• CONFIRM both Swing Arm Wheels must engage the gate.

• CHECK for warning labels.

• CHECK Pillow Blocks for damage/cracks.

• CHECK Pillow Blocks for sufficient lubrication.

• CHECK interaction between Pillow Blocks and Swing Arm Bar.

• CHECK for "movement restricting pins" to be present on both ends of Swing Arm Bar.

• CHECK for Swing Arm to be detected by positioning sensors (up&down).

• Comments:

• Pictures:

  Media

Catch Mechanism

• CHECK the connection between Catch Mechanism and Air Cylinder.

• CHECK the interaction between the Gate Bar and Catch Claw.

• CHECK the interaction between the Catch Claw and rubber bumpers.

• CHECK for Catch Arm to be detected by positioning sensor.

• Comments:

• Pictures:

  Media

Drop Gate

• CHECK the surface of the gate for damage, chips, cracks.

• CHECK for gate to be secured by the Swing Arm in Up and Down positions.

• CHECK for any interference with fiberglass.

• CHECK Pillow Blocks for damage/cracks.

• CHECK Pillow Blocks for sufficient lubrication.

• CHECK interaction between Pillow Blocks and Gate Bar.

• CHECK for "movement restricting pins" to be present on both ends of Gate Bar.

• CHECK for Drop Gate to be detected by positioning sensors (up&down).

• Comments:

• Pictures:

  Media

Reset Arm

• CHECK connection between Reset Arm and Air Cylinder.

• CHECK Reset Arm rotational Guard.

• CHECK the interaction between Reset Arm and Gate Bar.

• CHECK for Reset Arm to be detected by positioning sensor.

• Comments:

• Picture:

  Media

WATER SUPPLY SYSTEM CHECKS:

• CHECK all piping, fittings and supports.

• CHECK water injection points for sharp or negative edges.

• CHECK all valves and record their positioning.

• CHECK Water Curtain for damage and blockages.

• RECORD Pump and Motor name plate information.

• Comments:

• Pictures:

  Media

OPERATIONAL CHECKS