SLT GEMBA Walk

Is PPE in good condition and being used correctly?

Is the area clean and tidy?

Is there any FOD in the area?

Please describe or photograph the FOD

Are tools and equipment in the correct place?

Are necessary supplies / materials in a convenient identified location?

Does anything seem unsafe, for example trailing extension leads?

What is unsafe? Please add a description and photograph.

Is there any non-business electrical equipment in use?

Is the SQCDP board up to date, including 3C actions?

Is the 6S board up to date with an audit from the current or previous week?

Is the 6S audit template being used the latest version, v4.0 Oct 2020?

If the answer is NO, please raise an action to update the template, and assign it to the CSL

Is there evidence of management 6S support i.e. Champion & Management review in the previous 6 weeks?

Are there any SOPs on display, and are they up to date?

Does every machine have normal / abnormal indicators (Andon lights) fitted?

Are there any machines displaying a red Andon light that are unattended?

Do all measurement devices (Verniers, Micrometers…) have up-to-date calibration stickers on them?

Are the Daily Check Sheets visible, and up to date?

Are the machines running, clean and in good condition?

Can you see any spills or leaks?

If so, are they being contained, and have 3C actions recorded?

Can you identify the working levels of WIP?

Does there seem to be an excessive / abnormal amount of WIP?

Have you had a conversation about FOD with at least one person in that area?

Does that person recall having had FOD awareness training?

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