SMW 226 - Commission

• Site conducted

  Select

• Conducted on

• Prepared by

• Location

• Drill Hours

• Pre inspection notes

Pre Start

• Check all oil levels as per pre start check list

• Run machine In and reach normal operating temperature

• Ensure machine is level and parked in an area free from hazards

• All checks are to be done at 2100 engine rpm

• Mast Pivot Caps Retained And Torqued To 1363 Ft/Pds - 1-1/4” Bolt

• Mast Raise Cylinders Retained and All Hoses Tight/Secure

Electrical Shutdowns

Shutdowns

• All E-Stops

  Pass

  Fail

  N/A

• Compressor Oil

  Pass

  Fail

  N/A

• Compressor Temp

  Pass

  Fail

  N/A

• Engine Oil

  Pass

  Fail

  N/A

• Engine Temp

  Pass

  Fail

  N/A

• Coolant Level

  Pass

  Fail

  N/A

• Hyd Temp

  Pass

  Fail

  N/A

• Hyd Oil Level

  Pass

  Fail

  N/A

• Others

  Pass

  Fail

  N/A

Engine

• Engine Rpm Low idle

• Engine Rpm High idle

• Engine oil pressure

• Engine oil temp

• Engine water temp

Compressor

• Comp oil pressure - Stand By

• System Regulator - 110 Psi

• Bit Air Regulator - 55 Psi

• Comp Stand by Air Pressure

• Comp bit pressure - Air On

• Comp oil temp Low idle

• Comp oil temp high idle

• Comp oil temp Air on

Hyd Test And Adjust

Hyd Tank

• Check Security of butterfly valve

• Check Security of suction seals and hoses

• Check Condition of oil sight glass

• Check Breather condition

Charge Circuit

• LH Charge Relief - 450 Psi

• RH Charge Relief - 450 Psi

• Main Pump Supplement Circuit - 75PSI

Fan Pump

• LH Fan RPM - Low Idle

• LH Fan Pressure - Low Idle

• LH Fan RPM - High Idle 1450 RPM

• LH Fan Pressure - High Idle

• RH Fan RPM - Low Idle

• RH Fan Pressure - Low Idle

• RH Fan RPM - High Idle 1500 RPM

• RH Fan Pressure - High Idle

Main Pumps

LH Track & Rotation

• Y&Z Max Flow Adjustment Set to 10mm

• Hydraulic Neutral @ MS/MP >29 Psi - 14.75mm

• Begin Adjustment Set to 225mA @ my & ms

• MP Relief - 5500 Psi - Non Adjustable

• MP POR Relief - 5050 Psi

• MS Relief - 5500 Psi - Non Adjustable

• MS POR Relief - 5050 Psi

RH Track

• Y&Z Max Flow Adjustment Set to 10mm

• Hydraulic Neutral @ MS/MP >29 Psi - 14.75mm

• Begin Adjustment Set to 225mA @ my & ms

• MP Relief - 5500 Psi - Non Adjustable

• MP POR Relief - 5050 Psi

• MS Relief - 5500 Psi - Non Adjustable

• MS POR Relief - 5050 Psi

Feed Aux Pump

• Stand By - 300 psi

• Compensator - 3000 psi

• Aux Load Relief Valve - V05 - 2500 psi

• Jack/Mast Relief Valve - V06 - 2800 psi

Dust Collector Pump

• Water Injection/Dust Collector Relief - 2000 psi

• Water Injection - Min/Max Functional

• Washdown Hose Functional

• Water Injection - Bean Pump Relief 200 Psi

Feed Settings

• Max Pull Down Relief Valve - V15 - 1800 to 2500 Psi

• Pulldown Relief Valve - V16 - 2700 Psi

• Pressure Reducing Valve - V17 - 1000 Psi

• Carousel Parked Proxy Functional

• Counter Balance - 750 Psi

• Auto Pulldown Card 250mA - 250 psi

• Cabin Feed Pressure Control

• Feed Up Pressure Switch @ 200psi

Rotation Settings

• Rotation Surge Protection V14 - 500 psi

• Rotation Pressure Reducing Valve V22 - 450 psi

• Max Rotation Pressure Relief V21 - 4000 psi

• Cabin Rotation Pressure Control

• Rotation Head Speed CW

• Rotation Head Speed CCW

Joystick Adjustments

• LH Tram Min/Max

• RH Tram Min/Max

• Rotation Min/Max

• Feed Min/Max

• Auto Pulldown

• Feed Up in Seconds

• Feed Down in Seconds

• Fast Feed Down In Seconds

Interlocks

• Tram Interlock Functional

  Yes

  No

  N/A

• Jack Interlock Functional

  Yes

  No

  N/A

• Ladder Up Proxy

  Yes

  No

  N/A

• Head Up Proxy

  Yes

  No

  N/A

• LHR Jack Proxy

  Yes

  No

  N/A

• RHR Jack Proxy

  Yes

  No

  N/A

• LHF Jack Proxy

  Yes

  No

  N/A

• RHF Jack Proxy

  Yes

  No

  N/A

Counter Balance Valves

• Mast Raise

  Pass

  Fail

  N/A

• RH Rear Jack

  Pass

  Fail

  N/A

• LH Rear Jack

  Pass

  Fail

  N/A

• LH Front Jack

  Pass

  Fail

  N/A

• RH Front Jack

  Pass

  Fail

  N/A

• Mast Lock

  Pass

  Fail

  N/A

• Hobo Swing

  Pass

  Fail

  N/A

• Deck Spanner

  Pass

  Fail

  N/A

• Pipe Positioner Swing

  Pass

  Fail

  N/A

Alignment

• Head Alignment

  Pass

  Fail

  N/A

• Loader and Rod Alignment

  Pass

  Fail

  N/A

• Pipe Positioner Alignment

  Pass

  Fail

  N/A

• Hobo Alignment

  Pass

  Fail

  N/A

Final Implement Checks

• Winch

• Dust Curtain

• Pipe Support Swing/Clamp

• Breakout Swing in/out

• Breakout Clamp/unclamp

• Breakout Rotate CW/CCW

• Holding wrench

• Mast Lock

• Loader Swing In/out

• Loader Index

• Loader Lock #1

• Loader Lock #2

• Air on/off

• Fast Feed

• Interlock Circuit

• Thread Grease

• Grease Pump and Module

• Grease Pressure Switch @ 1800psi

A/C and Cab pressurizer

• Test cabin for leaks

  Yes

  No

  N/A

• Cabin Pressure With Doors Closed

  Yes

  No

  N/A

• Take a picture of AC Service Sheet

  Media
Additional Checks

• Type

ADD DEFECT

• Type

  Select Operator Complaint Defect Failure Hazard Safety Note Monitor Completed

  • Operator Complaint
  • Defect
  • Failure
  • Hazard
  • Safety Note
  • Monitor
  • Completed