Sparks Safety GMP HACCP Audit

• Document No.

• Audit Title Department Name - Month

• Conducted on

  Date

• Prepared by Name of Person acting as lead auditor

• Location - use auto locate or enter location
  Address

• Personnel acting as part of audit team other than lead auditor above

• Select Areas and Equipment to be part of this audit

  Select Press-Mitsubishi Press-ManRoland Press-H4 Press-H5 Press-H3 one color Press-Solvent Room Press-Material Storage East Press-Material Storage West Finish-Cutter 701 Finish-Cutter 702 Finish-Cutter 703 Finish-Cutter 704 Finish-Cutter 705 Finish-Cutter 706 Finish-Joggers Offline Finish-Blockout Line Finish-PMC Area Finish-Pack Line Finish-Palletizing Area Ship/Rec Doors RawMat Storage Area Sheeter Area QA Ink Room Plate Room Maintenance-Shop Front Offices, Breakroom, Lockers PreProduction Area Lillard Facility - Interior Lillard Facility Exterior UC Warehouse - Interior UC Warehouse - Exterior Pest Control First Aid Stations

  • Press-Mitsubishi
  • Press-ManRoland
  • Press-H4
  • Press-H5
  • Press-H3 one color
  • Press-Solvent Room
  • Press-Material Storage East
  • Press-Material Storage West
  • Finish-Cutter 701
  • Finish-Cutter 702
  • Finish-Cutter 703
  • Finish-Cutter 704
  • Finish-Cutter 705
  • Finish-Cutter 706
  • Finish-Joggers Offline
  • Finish-Blockout Line
  • Finish-PMC Area
  • Finish-Pack Line
  • Finish-Palletizing Area
  • Ship/Rec Doors
  • RawMat Storage Area
  • Sheeter Area
  • QA
  • Ink Room
  • Plate Room
  • Maintenance-Shop
  • Front Offices, Breakroom, Lockers
  • PreProduction Area
  • Lillard Facility - Interior
  • Lillard Facility Exterior
  • UC Warehouse - Interior
  • UC Warehouse - Exterior
  • Pest Control
  • First Aid Stations

Press - Mitsubishi

• Is area under and around feeder section clear of excessive debris build-up?

  Yes

  No

  N/A

• is area free of temporary repairs like duct tape, masking tape, packing tape, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are all tools free of defects and broken parts? Stored properly?

  Yes

  No

  N/A

• Are press door, covers, etc. closed and secure so internal parts do not pose a safety risk?

  Yes

  No

  N/A

• Main alarms and e-stops are clearly marked and easily accessible, function properly?

  Yes

  No

  N/A

• Are floor mats and pads in good condition, not frayed, torn or unsupportive? Not piled creating trip hazard?

  Yes

  No

  N/A

• Press workstations are clean and organized? No clutter in drawers or shelves?

  Yes

  No

  N/A

• Is area clear of all personal property?

  Yes

  No

  N/A

• Is lighting in proper range based on table RHEM strip? RHEM strip is compliant with calibration specs?

  Yes

  No

  N/A

• Food or non-water beverage consumption is not evident in area? Check waste cans, drawers and cabinets

  Yes

  No

  N/A

• Waste cans are not overflowing with debris?

  Yes

  No

  N/A

• PPE (eye protection, gloves, footwear) is being used appropriately?

  Yes

  No

  N/A

• Long hair is properly restrained?

  Yes

  No

  N/A

• Jewelry is not worn so that it poses a safety hazard/risk?

  Yes

  No

  N/A

• All NCP (non conforming product) is properly marked?

  Yes

  No

  N/A

• Stored product has 4 corner taping and top sheet is folded with job # indicated on all skids?

  Yes

  No

  N/A

• Equipment does not contain a buildup of grease, oil, powder or other materials?

  Yes

  No

  N/A

• Are overhead ducts, lights, cabinet/equipment tops free of excess powder and debris?

  Yes

  No

  N/A

• Are all containers labeled so that contents are clearly identified and marked for hazards?

  Yes

  No

  N/A

• Is area under and along gear side of press clear of liquid and debris build-up?

  Yes

  No

  N/A

• Are wires, hoses, pipes and cables running to and under press adequately protected and do not pose a safety risk?

  Yes

  No

  N/A

• Is area around press transformer free and clear of debris and clutter? Proper ventilation?

  Yes

  No

  N/A

Press - Man Roland

• Is area under and around feeder section clear of excessive debris build-up?

  Yes

  No

  N/A

• is area free of temporary repairs like duct tape, masking tape, packing tape, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are all tools free of defects and broken parts? Stored properly?

  Yes

  No

  N/A

• Are press door, covers, etc. closed and secure so internal parts do not pose a safety risk?

  Yes

  No

  N/A

• Main alarms and e-stops are clearly marked and easily accessible, function properly?

  Yes

  No

  N/A

• Are floor mats and pads in good condition, not frayed, torn or unsupportive? Not piled creating trip hazard?

  Yes

  No

  N/A

• Press workstations are clean and organized? No clutter in drawers or shelves?

  Yes

  No

  N/A

• Is area clear of all personal property?

  Yes

  No

  N/A

• Is lighting in proper range based on table RHEM strip? RHEM strip is compliant with calibration specs?

  Yes

  No

  N/A

• Food or non-water beverage consumption is not evident in area? Check waste cans, drawers and cabinets

  Yes

  No

  N/A

• Waste cans are not overflowing with debris?

  Yes

  No

  N/A

• PPE (eye protection, gloves, footwear) is being used appropriately?

  Yes

  No

  N/A

• Long hair is properly restrained?

  Yes

  No

  N/A

• Jewelry is not worn so that it poses a safety hazard/risk?

  Yes

  No

  N/A

• All NCP (non conforming product) is properly marked?

  Yes

  No

  N/A

• Stored product has 4 corner taping and top sheet is folded with job # indicated on all skids?

  Yes

  No

  N/A

• Equipment does not contain a buildup of grease, oil, powder or other materials?

  Yes

  No

  N/A

• Are overhead ducts, lights, cabinet/equipment tops free of excess powder and debris?

  Yes

  No

  N/A

• Are all containers labeled so that contents are clearly identified and marked for hazards?

  Yes

  No

  N/A

• Is area under and along gear side of press clear of liquid and debris build-up?

  Yes

  No

  N/A

• Are wires, hoses, pipes and cables running to and under press adequately protected and do not pose a safety risk?

  Yes

  No

  N/A

• Is area around press transformer free and clear of debris and clutter? Proper ventilation?

  Yes

  No

  N/A

Press - H4

• Is area under and around feeder section clear of excessive debris build-up?

  Yes

  No

  N/A

• is area free of temporary repairs like duct tape, masking tape, packing tape, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are all tools free of defects and broken parts? Stored properly?

  Yes

  No

  N/A

• Are press door, covers, etc. closed and secure so internal parts do not pose a safety risk?

  Yes

  No

  N/A

• Main alarms and e-stops are clearly marked and easily accessible, function properly?

  Yes

  No

  N/A

• Are floor mats and pads in good condition, not frayed, torn or unsupportive? Not piled creating trip hazard?

  Yes

  No

  N/A

• Press workstations are clean and organized? No clutter in drawers or shelves?

  Yes

  No

  N/A

• Is area clear of all personal property?

  Yes

  No

  N/A

• Is lighting in proper range based on table RHEM strip? RHEM strip is compliant with calibration specs?

  Yes

  No

  N/A

• Food or non-water beverage consumption is not evident in area? Check waste cans, drawers and cabinets

  Yes

  No

  N/A

• Waste cans are not overflowing with debris?

  Yes

  No

  N/A

• PPE (eye protection, gloves, footwear) is being used appropriately?

  Yes

  No

  N/A

• Long hair is properly restrained?

  Yes

  No

  N/A

• Jewelry is not worn so that it poses a safety hazard/risk?

  Yes

  No

  N/A

• All NCP (non conforming product) is properly marked?

  Yes

  No

  N/A

• Stored product has 4 corner taping and top sheet is folded with job # indicated on all skids?

  Yes

  No

  N/A

• Equipment does not contain a buildup of grease, oil, powder or other materials?

  Yes

  No

  N/A

• Are overhead ducts, lights, cabinet/equipment tops free of excess powder and debris?

  Yes

  No

  N/A

• Are all containers labeled so that contents are clearly identified and marked for hazards?

  Yes

  No

  N/A

• Is area under and along gear side of press clear of liquid and debris build-up?

  Yes

  No

  N/A

• Are wires, hoses, pipes and cables running to and under press adequately protected and do not pose a safety risk?

  Yes

  No

  N/A

• Is area around press transformer free and clear of debris and clutter? Proper ventilation?

  Yes

  No

  N/A

Press - H5

• Is area under and around feeder section clear of excessive debris build-up?

  Yes

  No

  N/A

• is area free of temporary repairs like duct tape, masking tape, packing tape, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are all tools free of defects and broken parts? Stored properly?

  Yes

  No

  N/A

• Are press door, covers, etc. closed and secure so internal parts do not pose a safety risk?

  Yes

  No

  N/A

• Main alarms and e-stops are clearly marked and easily accessible, function properly?

  Yes

  No

  N/A

• Are floor mats and pads in good condition, not frayed, torn or unsupportive? Not piled creating trip hazard?

  Yes

  No

  N/A

• Press workstations are clean and organized? No clutter in drawers or shelves?

  Yes

  No

  N/A

• Is area clear of all personal property?

  Yes

  No

  N/A

• Is lighting in proper range based on table RHEM strip? RHEM strip is compliant with calibration specs?

  Yes

  No

  N/A

• Food or non-water beverage consumption is not evident in area? Check waste cans, drawers and cabinets

  Yes

  No

  N/A

• Waste cans are not overflowing with debris?

  Yes

  No

  N/A

• PPE (eye protection, gloves, footwear) is being used appropriately?

  Yes

  No

  N/A

• Long hair is properly restrained?

  Yes

  No

  N/A

• Jewelry is not worn so that it poses a safety hazard/risk?

  Yes

  No

  N/A

• All NCP (non conforming product) is properly marked?

  Yes

  No

  N/A

• Stored product has 4 corner taping and top sheet is folded with job # indicated on all skids?

  Yes

  No

  N/A

• Equipment does not contain a buildup of grease, oil, powder or other materials?

  Yes

  No

  N/A

• Are overhead ducts, lights, cabinet/equipment tops free of excess powder and debris?

  Yes

  No

  N/A

• Are all containers labeled so that contents are clearly identified and marked for hazards?

  Yes

  No

  N/A

• Is area under and along gear side of press clear of liquid and debris build-up?

  Yes

  No

  N/A

• Are wires, hoses, pipes and cables running to and under press adequately protected and do not pose a safety risk?

  Yes

  No

  N/A

• Is area around press transformer free and clear of debris and clutter? Proper ventilation?

  Yes

  No

  N/A

Press - H3 One Color

• Is area under and around feeder section clear of excessive debris build-up?

  Yes

  No

  N/A

• is area free of temporary repairs like duct tape, masking tape, packing tape, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are all tools free of defects and broken parts? Stored properly?

  Yes

  No

  N/A

• Are press door, covers, etc. closed and secure so internal parts do not pose a safety risk?

  Yes

  No

  N/A

• Main alarms and e-stops are clearly marked and easily accessible, function properly?

  Yes

  No

  N/A

• Are floor mats and pads in good condition, not frayed, torn or unsupportive? Not piled creating trip hazard?

  Yes

  No

  N/A

• Press workstations are clean and organized? No clutter in drawers or shelves?

  Yes

  No

  N/A

• Is area clear of all personal property?

  Yes

  No

  N/A

• Food or non-water beverage consumption is not evident in area? Check waste cans, drawers and cabinets

  Yes

  No

  N/A

• Waste cans are not overflowing with debris?

  Yes

  No

  N/A

• PPE (eye protection, gloves, footwear) is being used appropriately?

  Yes

  No

  N/A

• Long hair is properly restrained?

  Yes

  No

  N/A

• Jewelry is not worn so that it poses a safety hazard/risk?

  Yes

  No

  N/A

• All NCP (non conforming product) is properly marked?

  Yes

  No

  N/A

• Stored product has 4 corner taping and top sheet is folded with job # indicated on all skids?

  Yes

  No

  N/A

• Equipment does not contain a buildup of grease, oil, powder or other materials?

  Yes

  No

  N/A

• Are overhead ducts, lights, cabinet/equipment tops free of excess powder and debris?

  Yes

  No

  N/A

• Are all containers labeled so that contents are clearly identified and marked for hazards?

  Yes

  No

  N/A

• Is area under and along gear side of press clear of liquid and debris build-up?

  Yes

  No

  N/A

• Are wires, hoses, pipes and cables running to and under press adequately protected and do not pose a safety risk?

  Yes

  No

  N/A

• Is area around press transformer free and clear of debris and clutter? Proper ventilation?

  Yes

  No

  N/A

• Is sink area clean and organized with no excessive buildup of materials and debris?

  Yes

  No

  N/A

Press Area Material Storage East

• Cleaning checklists are current and up to date (stored in manager office)?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• Are extension cords being used only as non permanent connections?

  Yes

  No

  N/A

• Are pallet jacks in proper use and stored so they do not pose a trip hazard?

  Yes

  No

  N/A

• Is area free of temporary repairs like duct tape, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Is area free of leaning skids or material that could pose a safety hazard?

  Yes

  No

  N/A

• Stored product has 4 corner taping and top sheet is folded with job # indicated on all skids?

  Yes

  No

  N/A

• is storage of recycle paper and plates in a condition that is clean and free of clutter and debris?

  Yes

  No

  N/A

• Press storage closet is well maintained and organized, free of clutter?

  Yes

  No

  N/A

• Is ink storage well maintained and orderly?

  Yes

  No

  N/A

• Area is free of clutter, debris, excess powder and is neat and orderly?

  Yes

  No

  N/A

• Are all plugs properly grounded with 3 prongs (fans, equipment, etc.)?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Is raw material stored in neat rows and properly identified (skid ID, NCM Tag, Trial, etc.)?

  Yes

  No

  N/A

• Flammable chemicals are stored in appropriate containers and cabinets?

  Yes

  No

  N/A

Press Area Material Storage West

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• Is area free of temporary repairs like duct tape, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are pallet jacks in proper use and stored so they do not pose a trip hazard?

  Yes

  No

  N/A

• Is area free of leaning skids or material that could pose a safety hazard?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Is storage of recycle paper and plates in a condition that is clean and free of clutter and debris?

  Yes

  No

  N/A

• Are extension cords being used only as non permanent connections?

  Yes

  No

  N/A

• Are all plugs properly grounded with 3 prongs (fans, equipment, etc.)?

  Yes

  No

  N/A

• Area is free of clutter, debris, excess powder and is neat and orderly?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Is raw material stored in neat rows and properly identified (skid ID, NCM Tag, Trial, etc.)?

  Yes

  No

  N/A

• Stored product has 4 corner taping and top sheet is folded with job # indicated on all skids?

  Yes

  No

  N/A

• Is ink storage well maintained and orderly?

  Yes

  No

  N/A

• Flammable chemicals are stored in appropriate containers and cabinets?

  Yes

  No

  N/A

• Outside access doors are secure and not propped open?

  Yes

  No

  N/A

Press Area Solvent Room

• Are extension cords being used only as non permanent connections?

  Yes

  No

  N/A

• Are all plugs properly grounded with 3 prongs (fans, equipment, etc.)?

  Yes

  No

  N/A

• Is area free of temporary repairs like duct tape, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Area is free of clutter, debris, excess powder and is neat and orderly?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Flammable chemicals are stored in appropriate containers and cabinets?

  Yes

  No

  N/A

• Outside access doors are secure and not propped open?

  Yes

  No

  N/A

Finish - Cutter 701 Autobander/LKL/Shrink Wrap

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are work surfaces in good working condition and not posing a safety or product safety hazard/risk?

  Yes

  No

  N/A

• Are cleaning checklists current and complete?

  Yes

  No

  N/A

• Are equipment guards in place and installed properly?

  Yes

  No

  N/A

• Barrier guards are undamaged and properly secured?

  Yes

  No

  N/A

• Airboards, wooden tools/paddles are in good condition and do not pose a contamination hazard?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Are measuring tools being used properly and according to sampling plans?

  Yes

  No

  N/A

• Are measuring tools adequately cleaned and cared for so they are accurate?

  Yes

  No

  N/A

• Are extension cords being used only as non-permanent connections?

  Yes

  No

  N/A

• Are proper line clearance and job reconciliation WI's in use and being followed? Waste carts contain only current job material?

  Yes

  No

  N/A

• Is raw material stored in neat rows and properly identified (skid ID, NCM Tag, Trial, etc.)?

  Yes

  No

  N/A

• Is autobander free of tape, cardboard, makeshift pats?

  Yes

  No

  N/A

• Autobander guards and covers are in place and free of serious defects?

  Yes

  No

  N/A

• Is Shrink-wrapper free of tape, cardboard, makeshift pats?

  Yes

  No

  N/A

• Shrink-wrapper guards and covers are in place and free of serious defects?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Finish - Cutter 702 Autobander/LKL

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are work surfaces in good working condition and not posing a safety or product safety hazard/risk?

  Yes

  No

  N/A

• Are cleaning checklists current and complete?

  Yes

  No

  N/A

• Are equipment guards in place and installed properly?

  Yes

  No

  N/A

• Barrier guards are undamaged and properly secured?

  Yes

  No

  N/A

• Airboards, wooden tools/paddles are in good condition and do not pose a contamination hazard?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Are measuring tools being used properly and according to sampling plans?

  Yes

  No

  N/A

• Are measuring tools adequately cleaned and cared for so they are accurate?

  Yes

  No

  N/A

• Are extension cords being used only as non-permanent connections?

  Yes

  No

  N/A

• Are proper line clearance and job reconciliation WI's in use and being followed? Waste carts contain only current job material?

  Yes

  No

  N/A

• Is raw material stored in neat rows and properly identified (skid ID, NCM Tag, Trial, etc.)?

  Yes

  No

  N/A

• Is autobander free of tape, cardboard, makeshift pats?

  Yes

  No

  N/A

• Autobander guards and covers are in place and free of serious defects?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Finish - Cutter 703 Shrink-wrapper/LKL

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are work surfaces in good working condition and not posing a safety or product safety hazard/risk?

  Yes

  No

  N/A

• Are cleaning checklists current and complete?

  Yes

  No

  N/A

• Are equipment guards in place and installed properly?

  Yes

  No

  N/A

• Barrier guards are undamaged and properly secured?

  Yes

  No

  N/A

• Airboards, wooden tools/paddles are in good condition and do not pose a contamination hazard?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Are measuring tools being used properly and according to sampling plans?

  Yes

  No

  N/A

• Are measuring tools adequately cleaned and cared for so they are accurate?

  Yes

  No

  N/A

• Are extension cords being used only as non-permanent connections?

  Yes

  No

  N/A

• Are proper line clearance and job reconciliation WI's in use and being followed? Waste carts contain only current job material?

  Yes

  No

  N/A

• Is raw material stored in neat rows and properly identified (skid ID, NCM Tag, Trial, etc.)?

  Yes

  No

  N/A

• Is Shrink-wrapper free of tape, cardboard, makeshift pats?

  Yes

  No

  N/A

• Shrink-wrapper guards and covers are in place and free of serious defects?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Finish - Cutter 704 Autobander/LKL

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are work surfaces in good working condition and not posing a safety or product safety hazard/risk?

  Yes

  No

  N/A

• Are cleaning checklists current and complete?

  Yes

  No

  N/A

• Are equipment guards in place and installed properly?

  Yes

  No

  N/A

• Barrier guards are undamaged and properly secured?

  Yes

  No

  N/A

• Airboards, wooden tools/paddles are in good condition and do not pose a contamination hazard?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Are measuring tools being used properly and according to sampling plans?

  Yes

  No

  N/A

• Are measuring tools adequately cleaned and cared for so they are accurate?

  Yes

  No

  N/A

• Are extension cords being used only as non-permanent connections?

  Yes

  No

  N/A

• Are proper line clearance and job reconciliation WI's in use and being followed? Waste carts contain only current job material?

  Yes

  No

  N/A

• Is raw material stored in neat rows and properly identified (skid ID, NCM Tag, Trial, etc.)?

  Yes

  No

  N/A

• Is autobander free of tape, cardboard, makeshift pats?

  Yes

  No

  N/A

• Autobander guards and covers are in place and free of serious defects?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Finish - Cutter 705 Autobander/LKL

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are work surfaces in good working condition and not posing a safety or product safety hazard/risk?

  Yes

  No

  N/A

• Are cleaning checklists current and complete?

  Yes

  No

  N/A

• Are equipment guards in place and installed properly?

  Yes

  No

  N/A

• Barrier guards are undamaged and properly secured?

  Yes

  No

  N/A

• Airboards, wooden tools/paddles are in good condition and do not pose a contamination hazard?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Are measuring tools being used properly and according to sampling plans?

  Yes

  No

  N/A

• Are measuring tools adequately cleaned and cared for so they are accurate?

  Yes

  No

  N/A

• Are extension cords being used only as non-permanent connections?

  Yes

  No

  N/A

• Are proper line clearance and job reconciliation WI's in use and being followed? Waste carts contain only current job material?

  Yes

  No

  N/A

• Is raw material stored in neat rows and properly identified (skid ID, NCM Tag, Trial, etc.)?

  Yes

  No

  N/A

• Is autobander free of tape, cardboard, makeshift pats?

  Yes

  No

  N/A

• Autobander guards and covers are in place and free of serious defects?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Finish - Cutter 706 Autobander/LKL

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are work surfaces in good working condition and not posing a safety or product safety hazard/risk?

  Yes

  No

  N/A

• Are cleaning checklists current and complete?

  Yes

  No

  N/A

• Are equipment guards in place and installed properly?

  Yes

  No

  N/A

• Barrier guards are undamaged and properly secured?

  Yes

  No

  N/A

• Airboards, wooden tools/paddles are in good condition and do not pose a contamination hazard?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Are measuring tools being used properly and according to sampling plans?

  Yes

  No

  N/A

• Are measuring tools adequately cleaned and cared for so they are accurate?

  Yes

  No

  N/A

• Are extension cords being used only as non-permanent connections?

  Yes

  No

  N/A

• Are proper line clearance and job reconciliation WI's in use and being followed? Waste carts contain only current job material?

  Yes

  No

  N/A

• Is raw material stored in neat rows and properly identified (skid ID, NCM Tag, Trial, etc.)?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Finish - Cutters General

• Are all electrical and computer wires adequately contained and secured?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• Airboards, wooden tools/paddles are in good condition and do not pose a contamination hazard?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• General areas are keep swept and free of debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Are pallet jacks in proper use and stored so they do not pose a trip hazard?

  Yes

  No

  N/A

Finish - PMC Area & Equipment

• Are dies and die cabinets in good condition, clean, and free of debris?

  Yes

  No

  N/A

• Are equipment e-stops easily accessible and functioning properly?

  Yes

  No

  N/A

• Are all electrical and computer wires adequately contained and secured?

  Yes

  No

  N/A

• Pinch points and rotating gears/shafts are properly guarded?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Are work surfaces in good working condition and not posing a safety or product safety hazard/risk?

  Yes

  No

  N/A

• Airboards, wooden tools/paddles are in good condition and do not pose a contamination hazard?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Access to electrical panels is unobstructed?

  Yes

  No

  N/A

• PPE (eye protection, gloves, safety shoes) is being used properly?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Are proper line clearance and job reconciliation WI's in use and being followed? Waste carts contain only current job material?

  Yes

  No

  N/A

• Is raw material stored in neat rows and properly identified (skid ID, NCM Tag, Trial, etc.)?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Are pallet jacks in proper use and stored so they do not pose a trip hazard?

  Yes

  No

  N/A

Finish - Off Line Jogger Area & Equipment

• Product skids are kept out of aisles and walkways to prevent trip hazard?

  Yes

  No

  N/A

• Airboards, pallets and paddles are in good condition and do not pose a product contamination or safety risk?

  Yes

  No

  N/A

• Press pallets are 4 corner taped and have a top sheet folded and job number written to ID the load?

  Yes

  No

  N/A

• Are load tags and NCP tags properly used and filled out complete?

  Yes

  No

  N/A

• Are pallet heights conforming to less than 42"?

  Yes

  No

  N/A

• Are pallet jacks in proper use and stored so they do not pose a trip hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• Are all electrical and computer wires adequately contained and secured?

  Yes

  No

  N/A

• Are cleaning checklists current and complete?

  Yes

  No

  N/A

• Are equipment guards in place and installed properly?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

Finish - Block Out Line Area & Equipment

• Product skids are kept out of aisles and walkways to prevent trip hazard?

  Yes

  No

  N/A

• Airboards, pallets and paddles are in good condition and do not pose a product contamination or safety risk?

  Yes

  No

  N/A

• Press pallets are 4 corner taped and have a top sheet folded and job number written to ID the load?

  Yes

  No

  N/A

• Are load tags and NCP tags properly used and filled out complete?

  Yes

  No

  N/A

• Are pallet heights conforming to less than 42"?

  Yes

  No

  N/A

• Are pallet jacks in proper use and stored so they do not pose a trip hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• Are all electrical and computer wires adequately contained and secured?

  Yes

  No

  N/A

• Are cleaning checklists current and complete?

  Yes

  No

  N/A

• Are equipment guards in place and installed properly?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

Finish - Pack Line

• Area is clear of all personal property?

  Yes

  No

  N/A

• Is conveyor and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• Is conveyor and equipment free of sharp edges that could pose a safety risk?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Material storage in this area is organized to not pose a trip hazard or other safety or product contamination hazard?

  Yes

  No

  N/A

• Pack line is set up to adhere to all mix-prevention guidelines?

  Yes

  No

  N/A

Finish - Palletizing Area

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• Floor mats and pads are in good condition, not frayed, torn or unsupportive? They are not piled to create a trip hazard?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• Is CAVS shift verification checklist current?

  Yes

  No

  N/A

• Are "fail" CAVS boxes being audited properly?

  Yes

  No

  N/A

• Is box taper in good working order?

  Yes

  No

  N/A

• Is conveyor and equipment free of sharp edges and broken parts?

  Yes

  No

  N/A

• Are pallets arranged so they do not pose a trip hazard?

  Yes

  No

  N/A

• Are pallet jacks and lifts in proper use and stored so they do not pose a trip hazard?

  Yes

  No

  N/A

Finish - Pallet / Material Storage Area

• Are box storage racks organized and in good order?

  Yes

  No

  N/A

• Are pallets not invading the pest control boundary lines under storage racks?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Ship/Rec Door 1

• Dockplate is in proper working order? Closes and opens without excessive manual assitance?

  Yes

  No

  N/A

• Dockplate seals level with floor and has magnetic seals in use as required?

  Yes

  No

  N/A

• Roll-up door is closed (when not in use) and has adequate light sealing?

  Yes

  No

  N/A

• Roll-up door panels are free of excessive damage and hanging parts?

  Yes

  No

  N/A

• Door has current and completed trailer inspection logs?

  Yes

  No

  N/A

• Area next to door is free of debris/trash/materials build-up?

  Yes

  No

  N/A

• Floor or rack area next to door is clean and organized?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Ship/Rec Door 2

• Dockplate is in proper working order? Closes and opens without excessive manual assitance?

  Yes

  No

  N/A

• Dockplate seals level with floor and has magnetic seals in use as required?

  Yes

  No

  N/A

• Roll-up door is closed (when not in use) and has adequate light sealing?

  Yes

  No

  N/A

• Roll-up door panels are free of excessive damage and hanging parts?

  Yes

  No

  N/A

• Door has current and completed trailer inspection logs?

  Yes

  No

  N/A

• Area next to door is free of debris/trash/materials build-up?

  Yes

  No

  N/A

• Floor or rack area next to door is clean and organized?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Ship/Rec Door 3

• Dockplate is in proper working order? Closes and opens without excessive manual assitance?

  Yes

  No

  N/A

• Dockplate seals level with floor and has magnetic seals in use as required?

  Yes

  No

  N/A

• Roll-up door is closed (when not in use) and has adequate light sealing?

  Yes

  No

  N/A

• Roll-up door panels are free of excessive damage and hanging parts?

  Yes

  No

  N/A

• Door has current and completed trailer inspection logs?

  Yes

  No

  N/A

• Area next to door is free of debris/trash/materials build-up?

  Yes

  No

  N/A

• Floor or rack area next to door is clean and organized?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Ship/Rec Door 4

• Dockplate is in proper working order? Closes and opens without excessive manual assitance?

  Yes

  No

  N/A

• Dockplate seals level with floor and has magnetic seals in use as required?

  Yes

  No

  N/A

• Roll-up door is closed (when not in use) and has adequate light sealing?

  Yes

  No

  N/A

• Roll-up door panels are free of excessive damage and hanging parts?

  Yes

  No

  N/A

• Door has current and completed trailer inspection logs?

  Yes

  No

  N/A

• Area next to door is free of debris/trash/materials build-up?

  Yes

  No

  N/A

• Floor or rack area next to door is clean and organized?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Ship/Rec Door 5

• Dockplate is in proper working order? Closes and opens without excessive manual assitance?

  Yes

  No

  N/A

• Dockplate seals level with floor and has magnetic seals in use as required?

  Yes

  No

  N/A

• Roll-up door is closed (when not in use) and has adequate light sealing?

  Yes

  No

  N/A

• Roll-up door panels are free of excessive damage and hanging parts?

  Yes

  No

  N/A

• Door has current and completed trailer inspection logs?

  Yes

  No

  N/A

• Area next to door is free of debris/trash/materials build-up?

  Yes

  No

  N/A

• Floor or rack area next to door is clean and organized?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Ship/Rec Door 6

• Dockplate is in proper working order? Closes and opens without excessive manual assitance?

  Yes

  No

  N/A

• Dockplate seals level with floor and has magnetic seals in use as required?

  Yes

  No

  N/A

• Roll-up door is closed (when not in use) and has adequate light sealing?

  Yes

  No

  N/A

• Roll-up door panels are free of excessive damage and hanging parts?

  Yes

  No

  N/A

• Door has current and completed trailer inspection logs?

  Yes

  No

  N/A

• Area next to door is free of debris/trash/materials build-up?

  Yes

  No

  N/A

• Floor or rack area next to door is clean and organized?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Spill kit is in an accessible area for spill containment?

  Yes

  No

  N/A

Ship/Rec Door 7

• Dockplate is in proper working order? Closes and opens without excessive manual assitance?

  Yes

  No

  N/A

• Dockplate seals level with floor and has magnetic seals in use as required?

  Yes

  No

  N/A

• Roll-up door is closed (when not in use) and has adequate light sealing?

  Yes

  No

  N/A

• Roll-up door panels are free of excessive damage and hanging parts?

  Yes

  No

  N/A

• Door has current and completed trailer inspection logs?

  Yes

  No

  N/A

• Area next to door is free of debris/trash/materials build-up?

  Yes

  No

  N/A

• Floor or rack area next to door is clean and organized?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Ship/Rec Door 8 Compactor

• Yes

  No

  N/A

• Roll-up door is closed (when not in use) and has adequate light sealing?

  Yes

  No

  N/A

• Roll-up door panels are free of excessive damage and hanging parts?

  Yes

  No

  N/A

• Area next to door is free of debris/trash/materials build-up?

  Yes

  No

  N/A

• Floor or rack area next to door is clean and organized?

  Yes

  No

  N/A

• Compactor safety gate and switches are in proper working order?

  Yes

  No

  N/A

• Area does not contain temporary repairs like tape, zip ties, strapping, etc.?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Forklift - Clark #1861

• Safety inspection checklist are completed and up-to-date?

  Yes

  No

  N/A

• Forlkift does not have built up grease and dirt on fork and lift area?

  Yes

  No

  N/A

• Seat is free of excessive damage?

  Yes

  No

  N/A

• Lights are in working order?

  Yes

  No

  N/A

• back-up signal is in working order?

  Yes

  No

  N/A

• Lift is placed into proper position for non use and storage?

  Yes

  No

  N/A

Raw Material Storage Area

• Is material organized in a manner that allow access to check on rolls/skids?

  Yes

  No

  N/A

• Are all rolls/skid properly identified with a reference number for tracking and traceability?

  Yes

  No

  N/A

• Are rolls inspected for damage when recieved?

  Yes

  No

  N/A

• Are Non-Conforming Materials properly marked with NCM Tags and SNAR paperwork?

  Yes

  No

  N/A

• Material is stored and accessed in a manner that does not have associates climbing onto tops creating an unsafe and product contamination risk?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

Fork Lift Roll Clamp Toyota #1549

• Safety inspection checklist are completed and up-to-date?

  Yes

  No

  N/A

• Forlkift does not have built up grease and dirt on fork and lift area?

  Yes

  No

  N/A

• Seat is free of excessive damage?

  Yes

  No

  N/A

• Lights are in working order?

  Yes

  No

  N/A

• back-up signal is in working order?

  Yes

  No

  N/A

• Lift is placed into proper position for non use and storage?

  Yes

  No

  N/A

Sheeter Area

• Are Non-Conforming Materials properly marked with NCM Tags and SNAR paperwork?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Are all rolls/skid properly identified with a reference number for tracking and traceability?

  Yes

  No

  N/A

• Are pallet jacks in proper use and stored so they do not pose a trip hazard?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

Sheeter Equipment

• Are grease fitting clean and free of excess grease that could pose a product contamination issue?

  Yes

  No

  N/A

• Cleaning checklists and Preventative Maintenance logs are current and complete?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Are equipment guards in place and installed properly?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• PPE (eye protection, gloves, safety shoes) is being used properly?

  Yes

  No

  N/A

• Is workstation and equipment free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

Quality Assurance Area

• Is material organized in a manner that allow access to check on rolls/skids?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• Appliances have 3 prong grounded cords?

  Yes

  No

  N/A

• White-out liquid or tape is not used to alter records?

  Yes

  No

  N/A

• Proper verification and sign offs are being used on documents?

  Yes

  No

  N/A

• Are workstations and surrounding areas clean and organized, free of excess clutter?

  Yes

  No

  N/A

• Production related documents are posted containing reference or control numbers?

  Yes

  No

  N/A

• PPE is used when required?

  Yes

  No

  N/A

• Lighting is verified by use of certified RHEM strips?

  Yes

  No

  N/A

• Chemicals are properly labeled and stored?

  Yes

  No

  N/A

• Snap-off blades are not in use in this area?

  Yes

  No

  N/A

• Calibration and certification records are current and complete?

  Yes

  No

  N/A

• Traceability records are current and complete? Mock recalls have been preformed semi-annually?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

Ink Room

• Is material organized in a manner that allow access to check on rolls/skids?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• Appliances have 3 prong grounded cords?

  Yes

  No

  N/A

• White-out liquid or tape is not used to alter records?

  Yes

  No

  N/A

• Proper verification and sign offs are being used on documents?

  Yes

  No

  N/A

• Are workstations and surrounding areas clean and organized, free of excess clutter?

  Yes

  No

  N/A

• Production related documents are posted containing reference or control numbers?

  Yes

  No

  N/A

• PPE is used when required?

  Yes

  No

  N/A

• Lighting is verified by use of certified RHEM strips?

  Yes

  No

  N/A

• Chemicals are properly labeled and stored?

  Yes

  No

  N/A

• Snap-off blades are not in use in this area?

  Yes

  No

  N/A

• Calibration and certification records are current and complete?

  Yes

  No

  N/A

• Traceability records are current and complete? Mock recalls have been preformed semi-annually?

  Yes

  No

  N/A

• Ink cans are properly labelled with completed NAPF?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

Ink Racks / Storage

• Is material organized in a manner that allow access to check on rolls/skids?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• Snap-off blades are not in use in this area?

  Yes

  No

  N/A

• Ink cans are properly labelled with completed NAPF?

  Yes

  No

  N/A

Ink Floor Storage

• Is material organized in a manner that allow access to check on rolls/skids?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• Snap-off blades are not in use in this area?

  Yes

  No

  N/A

• Ink cans are properly labelled with completed NAPF?

  Yes

  No

  N/A

• Ink pallets are organized and free of excessive material build-up?

  Yes

  No

  N/A

• Coating toes and barrels are properly identified and organized?

  Yes

  No

  N/A

Plate Room

• Is material organized in a manner that allow access to check on rolls/skids?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• Appliances have 3 prong grounded cords?

  Yes

  No

  N/A

• White-out liquid or tape is not used to alter records?

  Yes

  No

  N/A

• Proper verification and sign offs are being used on documents?

  Yes

  No

  N/A

• Are workstations and surrounding areas clean and organized, free of excess clutter?

  Yes

  No

  N/A

• Production related documents are posted containing reference or control numbers?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• PPE is used when required?

  Yes

  No

  N/A

• Chemicals are properly labeled and stored?

  Yes

  No

  N/A

• Snap-off blades are not in use in this area?

  Yes

  No

  N/A

• Cleaning checklists are current and complete?

  Yes

  No

  N/A

Maintenance Shop

• Is material organized in a manner that allow access to check on rolls/skids?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Long hair is restrained? Jewelry is not worn to pose a safety hazard?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

• Area is clear of all personal property?

  Yes

  No

  N/A

• Proper verification and sign offs are being used on documents?

  Yes

  No

  N/A

• MicroMain logs and reports are complete and current? Inspections performed by MNTN are current and complete?

  Yes

  No

  N/A

• Production related documents are posted containing reference or control numbers?

  Yes

  No

  N/A

• PPE is used when required?

  Yes

  No

  N/A

• Chemicals are properly labeled and stored?

  Yes

  No

  N/A

• SDS (MSDS) information is visible and accessible in case of emergency?

  Yes

  No

  N/A

• Snap-off blades are not in use in this area?

  Yes

  No

  N/A

• Cleaning checklists are current and complete?

  Yes

  No

  N/A

• Floor is clean of metal or wood shavings that could pose a contamination risk?

  Yes

  No

  N/A

• Entry/Exit mats to production are in place and clean to prevent tracking of material to production floor?

  Yes

  No

  N/A

• LOTO process used properly and records are maintained?

  Yes

  No

  N/A

• Tools and equipment are organized and stored neatly?

  Yes

  No

  N/A

• Rotating shafts are guarded properly to prevent injury?

  Yes

  No

  N/A

• Fixed equipment is properly anchored?

  Yes

  No

  N/A

Compressor Room/Overhead Storage/Janitor Closet/Boom Lift

• Compressor room is organized? No tools or equipment cluttered in corners or walls?

  Yes

  No

  N/A

• Chemicals are properly labeled and stored?

  Yes

  No

  N/A

• Area is free of excess debris and trash/scrap material build-up?

  Yes

  No

  N/A

• Overhead storage is organized and clean?

  Yes

  No

  N/A

• Overhead ductwork is free of safety or contamination hazards?

  Yes

  No

  N/A

• Janitor closet storage is clean and organized?

  Yes

  No

  N/A

• Chemicals in use are in SDS(MSDS) info locations?

  Yes

  No

  N/A

• Boiler room is clean and organized? Free of excess debris and tools?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Boom Lift #

• Safety inspection checklist are completed and up-to-date?

  Yes

  No

  N/A

• Forlkift does not have built up grease and dirt on fork and lift area?

  Yes

  No

  N/A

• Lights are in working order?

  Yes

  No

  N/A

• back-up signal is in working order?

  Yes

  No

  N/A

• Lift is placed into proper position for non use and storage?

  Yes

  No

  N/A

Front Offices/Conference Room/Customer Lounge

• Is area free of excessive debris, dirt, dust, materials?

  Yes

  No

  N/A

• Are office areas neat and organized?

  Yes

  No

  N/A

• Is Visitor sign in sheet and badges in good condition and appears to be used?

  Yes

  No

  N/A

• Drop ceilings are not soiled or damaged and are checked for pests periodically?

  Yes

  No

  N/A

• White-out liquid or tape is not used to alter records?

  Yes

  No

  N/A

• Light booth is verified and in proper temperature range based on RHEM strip?

  Yes

  No

  N/A

• Sprinkler heads and fire extinguishers are free of obstructions?

  Yes

  No

  N/A

• Safety Shoe storage is neat and organized?

  Yes

  No

  N/A

• Wiring is contained so it does not pose a trip hazard?

  Yes

  No

  N/A

• Appliances are 3 prong grounded?

  Yes

  No

  N/A

• Use if extension cords is limited to temporary use and not for permanent connections?

  Yes

  No

  N/A

Break Room

• Running warm water in 15 seconds?

  Yes

  No

  N/A

• Area behind closet doors is clean and free of debris?

  Yes

  No

  N/A

• Floors under vending machines is clean and free of debris build-up?

  Yes

  No

  N/A

• Areas behind machine is clean and free of debris?

  Yes

  No

  N/A

• Tables and chairs are clean and organized, no trash left on tables or floors?

  Yes

  No

  N/A

• Drop ceilings are not soiled or damaged and are checked for pests periodically?

  Yes

  No

  N/A

• Refrigerators are clean and do not contain old stale food?

  Yes

  No

  N/A

Rest Rooms

• Running warm water in 15 seconds?

  Yes

  No

  N/A

• Wash hands signs posted?

  Yes

  No

  N/A

• Area is clean and free of excess debris and trash?

  Yes

  No

  N/A

• Emergency lights are in position to illuminate during emergency?

  Yes

  No

  N/A

• Drop ceilings are not soiled or damaged and are checked for pests periodically?

  Yes

  No

  N/A

Locker Area

• Shelves and clothes rack is clean and free of excess debris or trash?

  Yes

  No

  N/A

• Lockers are neat and organized?

  Yes

  No

  N/A

• Are above lockers is free of excess trash?

  Yes

  No

  N/A

• Air vents in area are clean and free of dust / dirt build-up?

  Yes

  No

  N/A

Training Room

• Area is clean and free of excess debris and trash?

  Yes

  No

  N/A

• Drop ceilings are not soiled or damaged and are checked for pests periodically?

  Yes

  No

  N/A

• Wiring is contained so it does not pose a trip hazard?

  Yes

  No

  N/A

• Back storage room is neat and organized?

  Yes

  No

  N/A

• Storage room is check for pest control periodically?

  Yes

  No

  N/A

PreProduction Office Area

• Is area free of excessive debris, dirt, dust, materials?

  Yes

  No

  N/A

• Are office areas neat and organized?

  Yes

  No

  N/A

• Drop ceilings are not soiled or damaged and are checked for pests periodically?

  Yes

  No

  N/A

• White-out liquid or tape is not used to alter records?

  Yes

  No

  N/A

• Sprinkler heads and fire extinguishers are free of obstructions?

  Yes

  No

  N/A

• Wiring is contained so it does not pose a trip hazard?

  Yes

  No

  N/A

• Appliances are 3 prong grounded?

  Yes

  No

  N/A

• Use of extension cords is limited to temporary use and not for permanent connections?

  Yes

  No

  N/A

• Is there adequate egress to emergency exits?

  Yes

  No

  N/A

• Production related documents are posted containing reference or control numbers?

  Yes

  No

  N/A

Rest Rooms

• Running warm water in 15 seconds?

  Yes

  No

  N/A

• Wash hands signs posted?

  Yes

  No

  N/A

• Area is clean and free of excess debris and trash?

  Yes

  No

  N/A

• Emergency lights are in position to illuminate during emergency?

  Yes

  No

  N/A

• Drop ceilings are not soiled or damaged and are checked for pests periodically?

  Yes

  No

  N/A

Break Room / IT Storage

• Running warm water in 15 seconds?

  Yes

  No

  N/A

• Tables and chairs are clean and organized, no trash left on tables or floors?

  Yes

  No

  N/A

• Drop ceilings are not soiled or damaged and are checked for pests periodically?

  Yes

  No

  N/A

• Refrigerators are clean and do not contain old stale food?

  Yes

  No

  N/A

Media Room

• Light Booth is certified by use of current RHEM strip?

  Yes

  No

  N/A

• Production related documents are posted containing reference or control numbers?

  Yes

  No

  N/A

• Use of extension cords is limited to temporary use and not for permanent connections?

  Yes

  No

  N/A

• Appliances are 3 prong grounded?

  Yes

  No

  N/A

• White-out liquid or tape is not used to alter records?

  Yes

  No

  N/A

• Wiring is contained so it does not pose a trip hazard?

  Yes

  No

  N/A

• Is area free of excessive debris, dirt, dust, materials?

  Yes

  No

  N/A

Mezzanine Area

• Is area free of excessive debris, dirt, dust, materials?

  Yes

  No

  N/A

• Sprinkler heads and fire extinguishers are free of obstructions?

  Yes

  No

  N/A

• Overhead pipes and insulation are free of defects and are properly installed?

  Yes

  No

  N/A

Facility Interior NE

• Emergency exits are clearly identified and signs are not blocked?

  Yes

  No

  N/A

• Fire extinguishers have been inspected in last 60 days?

  Yes

  No

  N/A

• Fire extinguishers are accessible with adequate room and pathways?

  Yes

  No

  N/A

• First Aid stations are clearly identified and stocked?

  Yes

  No

  N/A

• Blood borne pathogen kit is readily available?

  Yes

  No

  N/A

• SDS(MSDS) station or information is readily accessible? Select 1 item and take a picture of item and corresponding SDS sheet.

  Yes

  No

  N/A

• Hazardous chemicals are on approved chemicals list?

  Yes

  No

  N/A

• Emergency evacuation plans are posted through the area? Are they current to egress points and doors?

  Yes

  No

  N/A

• Eyewash stations are clean and operate properly? Water flow is even and adequate?

  Yes

  No

  N/A

• Wiring and piping enclosed and free of damage or fraying?

  Yes

  No

  N/A

• Ductwork clean and free of damage that impedes operation?

  Yes

  No

  N/A

• Proper Forklift license being used in area?

  Yes

  No

  N/A

• Proper clearance around wall electric panels for access?

  Yes

  No

  N/A

• Proper labeling of breakers?

  Yes

  No

  N/A

• Electrical outlets, junction boxes, etc. are properly covered and enclosed?

  Yes

  No

  N/A

• Walls are free of excess damage or wear that would pose a product or personnel safety risk?

  Yes

  No

  N/A

• Ceilings are free of excess damage or wear that would pose a product or personnel safety risk?

  Yes

  No

  N/A

• Floors are free of excess damage or wear that would pose a product or personnel safety risk?

  Yes

  No

  N/A

• All lighting and bulbs are adequately shielded or coated for glass protection conformance? Overhead lights, equipment lights, emergency lights.

  Yes

  No

  N/A

• Glass inventory has been verified within last 6 months?

  Yes

  No

  N/A

• Heater inspection has been completed in last 6 months?

  Yes

  No

  N/A

• There are no light leaks around doors that would allow for pests to enter the building?

  Yes

  No

  N/A

• Doors are secure and alarms functioning for security risks?

  Yes

  No

  N/A

• Use if extension cords is limited to temporary use and not for permanent connections?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Is facility area free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A

Facility Interior NW

• Emergency exits are clearly identified and signs are not blocked?

  Yes

  No

  N/A

• Fire extinguishers have been inspected in last 60 days?

  Yes

  No

  N/A

• Fire extinguishers are accessible with adequate room and pathways?

  Yes

  No

  N/A

• First Aid stations are clearly identified and stocked?

  Yes

  No

  N/A

• Blood borne pathogen kit is readily available?

  Yes

  No

  N/A

• SDS(MSDS) station or information is readily accessible? Select 1 item and take a picture of item and corresponding SDS sheet.

  Yes

  No

  N/A

• Hazardous chemicals are on approved chemicals list?

  Yes

  No

  N/A

• Emergency evacuation plans are posted through the area? Are they current to egress points and doors?

  Yes

  No

  N/A

• Eyewash stations are clean and operate properly? Water flow is even and adequate?

  Yes

  No

  N/A

• Wiring and piping enclosed and free of damage or fraying?

  Yes

  No

  N/A

• Ductwork clean and free of damage that impedes operation?

  Yes

  No

  N/A

• Proper Forklift license being used in area?

  Yes

  No

  N/A

• Proper clearance around wall electric panels for access?

  Yes

  No

  N/A

• Proper labeling of breakers?

  Yes

  No

  N/A

• Electrical outlets, junction boxes, etc. are properly covered and enclosed?

  Yes

  No

  N/A

• Walls are free of excess damage or wear that would pose a product or personnel safety risk?

  Yes

  No

  N/A

• Ceilings are free of excess damage or wear that would pose a product or personnel safety risk?

  Yes

  No

  N/A

• Floors are free of excess damage or wear that would pose a product or personnel safety risk?

  Yes

  No

  N/A

• All lighting and bulbs are adequately shielded or coated for glass protection conformance? Overhead lights, equipment lights, emergency lights.

  Yes

  No

  N/A

• Glass inventory has been verified within last 6 months?

  Yes

  No

  N/A

• Heater inspection has been completed in last 6 months?

  Yes

  No

  N/A

• There are no light leaks around doors that would allow for pests to enter the building?

  Yes

  No

  N/A

• Doors are secure and alarms functioning for security risks?

  Yes

  No

  N/A

• Use if extension cords is limited to temporary use and not for permanent connections?

  Yes

  No

  N/A

• Are walkways, aisles, stairs, steps pest control borders free of debris and obstructions?

  Yes

  No

  N/A

• Is facility area free of temporary repairs like duct tape, packing tape, cardboard, chipboard, rubber bands, zip ties, etc.?

  Yes

  No

  N/A

• There is no evidence of food or non-water beverage consumption?

  Yes

  No

  N/A