SUNSHINE CRANE REPAIRS Routine Inspection and Service. Gantry Crane

• Audit Title

• Document No.

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

• Time on site

  Date

• Job number

• Hour meter reading

  Yes

  No

  N/A

• Visitor pass number

• Any other commits

  Yes

  No

  N/A

• Any delays in access to the site

  Yes

  No

  N/A

• Time off site

  Date

JOB SAFETY ANALYSIS ( JSA )

• Work permit number

• Working at heights

  Yes

  No

  N/A

• Working at heights permit number

• Controls to be used

  Use the crows nest

  use an EWP

  inspection from a ladder

  other

• Harness to be worn when required?

  Yes

  No

  N/A

• Working near live power

  Yes

  No

  N/A

• Controls to be used

  Isolate and lock out

  isolate on the crane as required

  use spotter and PPE

  Other

• Traffic and staff in area ?

  Yes

  No

  N/A

• Controls to be used

  Place bollards around work site

  advise site staff

  locate away from production

  other

• Any other commits

  Yes

  No

  N/A

HOIST

• Wire Rope condition

  Safe

  At Risk

  N/A

• Wire Rope Drum and guide condition

  Safe

  At Risk

  N/A

• Hook and safety catch

  Safe

  At Risk

  N/A

• Wire Rope Anchor

  Safe

  At Risk

  N/A

• Limit switches

  Safe

  At Risk

  N/A

• Limit Switch Adjustment

  Select Checked all motions, all OK adjustment made adjustment required repairs made repairs required

  • Checked all motions, all OK
  • adjustment made
  • adjustment required
  • repairs made
  • repairs required

• Motors

  Safe

  At Risk

  N/A

• Air gap

  Select No adjustment required Adjustment made adjustment required repair required repair made

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repair required
  • repair made

• Couplings

  Safe

  At Risk

  N/A

• Transmission free from noise and vibration

  Safe

  At Risk

  N/A

• Gear box free from Oil leaks

  Yes

  No

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Overall Visual Condition. 10= Good. 1= Bad

CROSS TRAVEL

• Cross travel wheels

  Safe

  At Risk

  N/A

• Overall Wear condition.10= good.1 = bad

• Transmission free from noises and vibrations

  Yes

  No

  N/A

• Wear condition. 10= good. 1= bad

• Couplings

  Safe

  At Risk

  N/A

• Gears and keyways

  Safe

  At Risk

  N/A

• Motors

  Safe

  At Risk

  N/A

• Air gap

  Select No adjustment required Adjustment made adjustment required repair required repair made

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repair required
  • repair made

• Gear box free from Oil leaks

  Yes

  No

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Buffers

  Safe

  At Risk

  N/A

• Limit switches and control sensors

  Safe

  At Risk

  N/A

LONG TRAVEL DRIVES

• Long travel wheels

  Yes

  No

  N/A

• Overall Wear condition. 10= good. 1 = bad

• Transmission free from noises and vibrations

  Yes

  No

  N/A

• Wear condition. 10= good. 1= bad

• Couplings

  Safe

  At Risk

  N/A

• Gears and keyways

  Safe

  At Risk

  N/A

• Motors

  Safe

  At Risk

  N/A

• Air gap

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• All gear boxes free of Oil leaks

  Yes

  No

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Buffers

  Safe

  At Risk

  N/A

• Limit switches and control sensors

  Safe

  At Risk

  N/A

ELECTRICAL

• Collectors

  Safe

  At Risk

  N/A

• Collector shoe condition. 10= good. 1= bad

• Busbar

  Safe

  At Risk

  N/A

• Busbar signage

  Yes

  No

  N/A

• Contactors

  Safe

  At Risk

  N/A

• Control box

  Media

• Cables and catenary

  Safe

  At Risk

  N/A

• Pendant / radio TX

  Safe

  At Risk

  N/A

• Panel box condition

  Safe

  At Risk

  N/A

• Isolators

  Safe

  At Risk

  N/A

• Isolator signage

  Yes

  No

  N/A

• Tow arm and trolleys

  Safe

  At Risk

  N/A

GENERAL ITEMS

• Signage

  Yes

  No

  N/A

• Compass signage

  Yes

  No

  N/A

• Crows nest / service access

  Safe

  At Risk

  N/A

• Access ladder condition

  Safe

  At Risk

  N/A

• Any comments

• Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.

  Sign

• Customer to sign

  Sign