SCR Gantry Crane Inspection

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Crane identification number

• MRC Maximum Rated Capacity WLL Working Load Limit

• Time on site

  Date

• Visitor pass number

• Job number

• Hour meter reading

• Date of Manufacture

• Photo of the hoist

  Media

• Any other comments

  Yes

  No

  N/A

• Any delays in the access to the site

  Yes

  No

  N/A

HOIST

• Wire Rope condition

  Safe

  At Risk

  N/A

• Wire Rope Guide condition

  Safe

  At Risk

  N/A

• Wire Rope Guide condition

  Safe

  At Risk

  N/A

• wire rope drum is free from any backlash play.

  Yes

  No

  N/A

• Hook and safety catch

  Safe

  At Risk

  N/A

• Wire Rope Anchor

  Safe

  At Risk

  N/A

• Sheave radius and condition

  Safe

  At Risk

  N/A

• Working height limit switches

  Safe

  At Risk

  N/A

• Working height limit switch Adjustment

  Select Checked upper and lower working height motion limits, all OK adjustment made adjustment required repairs made repairs required

  • Checked upper and lower working height motion limits, all OK
  • adjustment made
  • adjustment required
  • repairs made
  • repairs required

• Hoist motors

  Safe

  At Risk

  N/A

• Air gap

  Select checked all limits all OK Adjustments made to limit settings Adjustment is required Repairs required

  • checked all limits all OK
  • Adjustments made to limit settings
  • Adjustment is required
  • Repairs required

• Couplings

  Safe

  At Risk

  N/A

• Transmission is free from noise and vibration

  Yes

  No

  N/A

• Gear box is free from Oil leaks

  Yes

  No

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Overall visual condition10=Good.1=Bad

CROSS TRAVEL

• Cross travel wheels

  Safe

  At Risk

  N/A

• Overall wear condition.10=good.1=bad

• Cross travel guide rollers

  Yes

  No

  N/A

• Transmission is free from noises and vibrations

  Yes

  No

  N/A

• Overall Wear condition. 10=good.1=bad

• Couplings

  Safe

  At Risk

  N/A

• Gears and keyways

  Safe

  At Risk

  N/A

• Cross travel Motors

  Safe

  At Risk

  N/A

• Air gaps

  Select No adjustment required Adjustment made adjustment required repair required repair made other

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repair required
  • repair made
  • other

• Gear box is free from Oil leaks

  Yes

  No

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Cross travel buffers

  Safe

  At Risk

  N/A

• Cross travel Limit switches and control sensors

  Safe

  At Risk

  N/A

LONG TRAVEL DRIVES

• Long travel wheels

  Safe

  At Risk

  N/A

• Overall Wear condition.10=good.1=bad

• Transmission is free from noises and vibrations

  Yes

  No

  N/A

• Wear condition. 10=good.1=bad

• Couplings

  Safe

  At Risk

  N/A

• Gears and keyways

  Safe

  At Risk

  N/A

• Motors

  Safe

  At Risk

  N/A

• Air gap

  Select No adjustment required Adjustment made adjustment required repairs made repair required

  • No adjustment required
  • Adjustment made
  • adjustment required
  • repairs made
  • repair required

• All gear boxes free of Oil leaks

  Yes

  No

  N/A

• Mountings

  Safe

  At Risk

  N/A

• Long travel buffers

  Safe

  At Risk

  N/A

• Limit switches and control sensors

  Safe

  At Risk

  N/A

ELECTRICAL

• Collectors

  Safe

  At Risk

  N/A

• Collector shoe condition.10=good.1=bad

• Busbar

  Safe

  At Risk

  N/A

• Busbar signage

  Yes

  No

  N/A

• Control box condition

  Safe

  At Risk

  N/A

• Control box

  Media

• Contactors and control electrics

  Safe

  At Risk

  N/A

• Cables and catenary

  Safe

  At Risk

  N/A

• Pendant / radio TX

  Safe

  At Risk

  N/A

• Isolators

  Safe

  At Risk

  N/A

• Isolator signage

  Yes

  No

  N/A

• Tow arm and trolleys

  Safe

  At Risk

  N/A

GENERAL ITEMS

• Signage general

  Yes

  No

  N/A

• Compass signage

  Yes

  No

  N/A

• Crane free from deformations and damage.

  Yes

  No

  N/A

• Crows nest / service access

  Safe

  At Risk

  N/A

• Access ladder condition

  Safe

  At Risk

  N/A

• Any comments

• Any sketch that may help.

  Drawing

• Inspection technician to sign. All work has been done to comply with the relevant Australian Standards.

  Sign

• Time off site

  Date

• Next routine inspection and service due

  Date

• Customer to sign

  Sign