Support Frame Certification Checklist

• Conducted on

  Date

• Client / Site

• Prepared by

• Vehicle Description

• VIN / Serial No. & Date of Manufacture

• Plant ID & Vehicle Owner

1 General Inspection

• 1.1 Check for engineer's report demonstrating structural integrity after modifications (ESR 0004)

  Pass

  Fail

  N/A

• 1.2 Check fitment of compliance plates

  Pass

  Fail

  N/A

• 1.3 Check for correct fitting of reflective stripes

  Pass

  Fail

  N/A

• 1.4 Check for correct fitting of electrical danger signs (if applicable)

  Pass

  Fail

  N/A

2 Controls/Lights

• 2.1 Check tail, hazard, flashing and marker lights for correct function/damage (where fitted)

  Pass

  Fail

  N/A

3 Structure

• 3.1 Check frame areas, welds, mounting points for looseness and cracks

  Pass

  Fail

  N/A

• 3.2 Check for bolt tightness

  Pass

  Fail

  N/A

4 Wheels

• 4.1 Check rail wheel for condition & correct/match dimensions

  Pass

  Fail

  N/A

• 4.2 Check wheel bearings for wear & damage - rumble test

  Pass

  Fail

  N/A

5 Wheel Alignment

• 5.1 Check and if necessary adjust back to back gauge of front and rear guide wheels<br> 1360mm +0mm / -3mm measured at the wheel/rail interface

  Pass

  Fail

  N/A

• 5.2 Check and if necessary adjust the alignment of the front and rear guide wheels<br> Alignment to be +/- 10mm as specified in EPR 0022

  Pass

  Fail

  N/A

6 Brakes - Support Frame with and without mounted machinery

• 6.1 Conduct brake test to satisfy minimum requirement (fully loaded support frame moving at walking pace must stop within 5 metres once brake lever released)

  Pass

  Fail

  N/A

• 6.2 Test parking brake holding ability on 1 in 30 grade

  Pass

  Fail

  N/A

• 6.3 Brakes normally applied with positive action required to release and keep release. Refer ESR 0001 RSU 731

  Pass

  Fail

  N/A

7 Brake Requirements

• 7.1 Trolley gauge

  1000

  1067

  1435

  1600

• 7.2 Wheels fitted

  4SF

  2SF (L) 2DF (R)

  2DF (R) 2SF (L)

• 7.3 Double flange wheel upgrade (if required)

  Yes

  No

  N/A

• 7.4 Correct wheel bracket angle?

  Yes

  No

  N/A

• 7.5 Brake packers required?

  Yes

  No

  N/A

• 7.6 Brake kit requested

  Hydraulic

  Cable

8 Overall Inspection

• This vehicle has been inspected according to the above guidelines and manufacturers requirements and is deemed to be

  Fit for service

  Unfit for service

9 Comments

• Comments

10 Inspected by

• Melvelle Equipment Corp. Pty Ltd

  Sign