Tracked Jaw Crusher Competency

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date
• Location
  Address

• Assessor

• Trainee

• BOST Group Tracked Jaw Crusher Competency

  

• Person being assessed:

• Assessors Name

  Select Jason MacDonald Darrell Porter Jeff Binder

  • Jason MacDonald
  • Darrell Porter
  • Jeff Binder

• Only a qualified, experienced supervisor from the list can perform this competency test.

Pre-shift Planning

• Is this person competent at;

• Clarifying work location, task and work instructions?<br>Traffic management plan ?<br>Restricted Areas

  Competent

  Not Yet Competent

• Ensuring that any required permits are completed / obtained ?

  Competent

  Not Yet Competent

• Identifying environmental hazards in the work area including;<br>Inclement weather<br>Dust<br>Fog<br>Poor Lighting / Reduced Visibility<br>

  Competent

  Not Yet Competent

• Identifying other site hazards;<br>Powerlines<br>Underground services including power, gas, sewer, water<br>Trenches, Soft ground<br>Unexploded Ordinance<br>Benches<br>Dial before you Dig

  Competent

  Not Yet Competent

• Ensuring that correct refuelling and daily maintenance procedures are followed ?

  Competent

  Not Yet Competent

• Wearing and fitting all the necessary PPE ? <br>Hard hat, boots, safety glasses / goggles, hearing protection, gloves, isolation padlock, high visibility long sleeve clothing

  Competent

  Not Yet Competent

• Identifying the correct emergency response procedures ?<br>Channel 11, Emergency, Emergency, Emergency <br>State the nature of the incident<br>Location<br>Resources required<br>Do not attempt help if too dangerous

  Competent

  Not Yet Competent

• Finding MSDS / SDS (safety data sheets) and understanding their contents ?

  Competent

  Not Yet Competent

Pre-Start Inspection

• Locating, identifying and using supplied spill kits if necessary ?

  Competent

  Not Yet Competent

• Complete and document a daily Pre-Start Inspection on an approved BOST Group Pre-Start Checklist Sheet.

• Is this person competent at checking from ground level:

• All Danger Tags, tools or rags have been removed from the machine ?

  Competent

  Not Yet Competent

• Condition of access ladders, walkways and platforms?

  Competent

  Not Yet Competent

• Condition of handrails?

  Competent

  Not Yet Competent

• Condition of emergency stops and labels?

  Competent

  Not Yet Competent

• Condition of fire extinguisher?

  Competent

  Not Yet Competent

• Condition of hydraulic hoses and telescopic rams?

  Competent

  Not Yet Competent

• Level of grease pot and condition of lines if autogrease module is fitted ?

  Competent

  Not Yet Competent

• Identifying the location of all nip points on machine ?

  Competent

  Not Yet Competent

• Identifying the location of all grease points on machine ?

  Competent

  Not Yet Competent

• Identifying the feed bin ?

  Competent

  Not Yet Competent

• Identifying the vibrating feeder / apron feeder ?

  Competent

  Not Yet Competent

• Identifying the main conveyor ?

  Competent

  Not Yet Competent

• Identifying the jaw crusher ?

  Competent

  Not Yet Competent

• Identifying the magnet belt (if fitted) ?

  Competent

  Not Yet Competent

• Identifying the tracks and chassis ?

  Competent

  Not Yet Competent

• Identifying the power train ?

  Competent

  Not Yet Competent

• Chassis, conveyor frame and bin for cracks and/or damage?

  Competent

  Not Yet Competent

• Condition of tracks, assemblies and track tension ?

  Competent

  Not Yet Competent

• Checking drive couplings for wear or misalignment ?

  Competent

  Not Yet Competent

• Condition of Feeder bin structure and vibrating / apron feeder ?

  Competent

  Not Yet Competent

• Condition of jaw liners and cheek plates ?

  Competent

  Not Yet Competent

• Condition of conveyor belting and skirting rubber ?

  Competent

  Not Yet Competent

• Condition of belts scrapers and plows ?

  Competent

  Not Yet Competent

• Condition of guards. Are they all fitted ?

  Competent

  Not Yet Competent

• Head and Tail Drum bearings ?

  Competent

  Not Yet Competent

• Condition of chutes ?

  Competent

  Not Yet Competent

• Is this person competent at:

• Checking radiator level? (Only when engine is cold) and if a radiator is fitted.

  Competent

  Not Yet Competent

• Checking engine oil level?

  Competent

  Not Yet Competent

• Checking hydraulic oil level?

  Competent

  Not Yet Competent

• Checking fuel level?

  Competent

  Not Yet Competent

• Checking air cleaner(s)?

  Competent

  Not Yet Competent

• Checking battery & battery leads?

  Competent

  Not Yet Competent

• Checking engine for leaks?

  Competent

  Not Yet Competent

• Checking fan and alternator belts?

  Competent

  Not Yet Competent

• Checking radiator hoses and clamps?

  Competent

  Not Yet Competent

• Assessor Signature

  Sign

• This person is competent at performing a pre-start on this jaw crusher.

Start Up:

• After Pre-Start, the jaw crusher is ready to start up.

• Is this person competent at:

• Checking that the area around jaw crusher is clear before startup ?

  Competent

  Not Yet Competent

• Starting the engine without revving?

  Competent

  Not Yet Competent

• Allowing the engine to idle for approximately 2-5 minutes to warm up.

• Is this person competent at checking the following whilst engine is warming up

• Lights

  Competent

  Not Yet Competent

• Gauges

  Competent

  Not Yet Competent

• Oil or fluid leaks ?

  Competent

  Not Yet Competent

• Checking for First Aid Kit ?

  Competent

  Not Yet Competent

• The jaw crusher is now ready for work.

Tramming / Walking Jaw Crusher

• Is this person competent at performing the following once the engine has warmed up

• Adjusting engine speed from idle to full speed to move onsite and adjusting from full speed back to idle for tramming into or out of workshop and onto or off a float ?

  Competent

  Not Yet Competent

• Engaging track mode by selecting switch or moving levers ?

  Competent

  Not Yet Competent

• Locating the umbilical / doglead remote handset and ensuring that it is correctly attached ?

  Competent

  Not Yet Competent

• Maximus Dogleads

  

• Portafill Dogleads - Old Style

  

• Portafill Dogleads - New Style

  

• Gasparin Dogleads

  

• Rotating the handset so that the steering controls are correctly aligned with the walking direction of the plant ?

  Competent

  Not Yet Competent

• Ensuring that a competent, authorised spotter is available before moving the screen and that hand signals are agreed upon ?

  Competent

  Not Yet Competent

• Ensuring the path of travel is clear of obstructions and people ?

  Competent

  Not Yet Competent

• Ensuring that first gear forward or reverse is selected ?

  Competent

  Not Yet Competent

• All guards, conveyors and jack legs are raised ?

  Competent

  Not Yet Competent

• Conveyor belting is laid down in the machine travel path when entering and exiting the workshop or any other concreted area ?

  Competent

  Not Yet Competent

Operating Jaw Crusher

• Is this person competent at performing the following once the engine has warmed up

• Adjusting engine speed from idle to full speed ?

  Competent

  Not Yet Competent

• Operating tail drum raising and lowering before and after tracking machine ?

  Competent

  Not Yet Competent

• Turning on magnet belt (if fitted) ?

  Competent

  Not Yet Competent

• Turning on scalping belt (if fitted) ?

  Competent

  Not Yet Competent

• Making sure main conveyor is running before starting jaw ?

  Competent

  Not Yet Competent

• Turning on jaw crusher before starting feeder ?

  Competent

  Not Yet Competent

• Turning on vibrating feeder / apron conveyor ?

  Competent

  Not Yet Competent

• Checking that all the Belts and rollers are all turning freely ?

  Competent

  Not Yet Competent

• Checking that all the belts are tracking correctly ?

  Competent

  Not Yet Competent

• Checking that all the pressures and settings are correct ?

  Competent

  Not Yet Competent

• Adjusting the jaw CSS setting to suit the application and feed source material ?

  Competent

  Not Yet Competent

SAFETY AROUND CRUSHING AND SCREENING PLANT

• A HARD HAT and all appropriate PPE MUST BE WORN WHILST WORKING
  NEAR ANY OF BOST GROUPS CRUSHING AND SCREENING PLANT
  

• Assessor Signature

  Sign

• This person has been proven competent in the operations of the jaw crusher.

Shut Down:

• Is this person competent at:

• Allowing the jaw to completely clear all product from the system ?

  Competent

  Not Yet Competent

• Stopping the vibrating feeder / apron feeder first ?

  Competent

  Not Yet Competent

• Stopping the jaw next ?

  Competent

  Not Yet Competent

• Stopping the main conveyor last ?

  Competent

  Not Yet Competent

• Allowing the engine to idle for 2-5 minutes before turning off?

  Competent

  Not Yet Competent

• Completing walk around the machine to check for any damage or repairs needed?

  Competent

  Not Yet Competent

• Completing walk around the machine to check for any spillage points ?

  Competent

  Not Yet Competent

• Turning off battery isolator ?

  Competent

  Not Yet Competent

• Assessor Signature

  Sign

• This person has been proven competent in the shut down of the jaw crusher ?

Competency

• All competency outcomes achieved?

  Yes

  No

  N/A

• Assessor Comments

• This person can positively identify the main components, perform pre-start checks, start, operate and shut down the jaw crusher.

• Supervisor/Assessor Signature

  Sign

• Trainee Signature

  Sign