Jaw Inspection Checklist

• Client

• Site

• Conducted on

  Date

• Prepared by

• Location
  Address

MACHINE INFORMATION

• Date

  Date

• Date of last inspection

  Date

• Make

• Model

• Machine Number

• Machine Hours

• MACHINE MUST BE INSPECTED EVERY 250 HOURS

ENGINE

• Check all fan belts for wear and adjust

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check for oil, fuel and water leaks

• Is the machine free from leaks?

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check for unusual noise

• Is the machine operating without any unusual noises?

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check and service breathers

• Are breathers in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check muffler and joints

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

DRIVES

• Inspect belt tension and condition

• Are the belts in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Inspect drive bearings for wear and lubrication on all belts

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Inspect drive coupling for wear and damage

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

AIR CLEANERS

• Check Air Intake System for cracks and leaks

• Is the air intake system in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check Air Filter element

• Is this in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

COOLING SYSTEM

• Check water and conditioner

• Are they in good condition and correct level ?

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check all hoses, components for leaks and condition

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check fluid level

• Is the fluid level within safe levels

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

HYDRAULICS

• Check oil level

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check all hydraulic hoses

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check system for leaks and damage

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check all support brackets

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check all linkages for wear

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

PLANETARY AND TRACKS

• Check for leaks

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Inspect track adjustment, rollers for wear and leaks, track plates

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

ELECTRICAL SYSTEM

• Check battery terminals and check cables

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check for damage or loose cables/ plugs

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check all gauges are operating

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

CONTROLS

• Check all controls for return to neutral and leaks

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check all gauges and lights operational

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Condition of remote controls and batteries

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

VIBRATING GRIZZLY FEEDER/APRON FEEDER

• Check feeder wear material condition

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of skirting / trays

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of feeder drive and springs

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of head/tail drum bearings (apron feeder)

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

PRODUCT CONVEYOR (Main)

• Check belt condition

• Are they in good condition

  Yes

  No

  N/A

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Faults/Comments

• Check condition of skirting rubbers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of rollers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of head/tail drum bearings

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Inspect conveyor condition and mounting brackets

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

PRODUCT CONVEYOR (Scalping/Dirt)

• Check belt condition

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of skirting rubbers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of rollers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of head/tail drum bearings

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Inspect conveyor condition and mount brackets

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

JAW

• Check wear liners including jaw plates, cheek plates and diverter plate (if fitted)

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check operation of jaw for unusual noise, bearing rumble or toggle knock

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Leaks from Jack Cylinders or wear

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Hydraulic leaks

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Broken Bolts / Fittings

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Screens secured/ Condition of feeder screens

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Capping Rubbers fitted / secured

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

SAFETY

• Check operation of E-Stops and Lanyards

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check operation of isolation switches

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of guards and covers

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Check condition of safety warning decals

• Are they in good condition

  Yes

  No

  N/A

• Faults/Comments

• Repairs Required

• Photo

  Media

• Is it safe to operate

  Yes

  No

  N/A

• Corrective Action

• Person Responsible?

  Sign

• Any further issues?

• Photo

  Media

• Is corrective action required immediately?

  YES

  NO

• Person Responsible?

  Sign

RECOMMENDATIONS ON RECTIFICATIONS

• Recommendations on Rectifications

Recommendations

• Recommendation

• Is this a safety issue

  YES

  NO

• Photo

  Media

• MACHINE IS TO BE TAGGED OUT AND NOT USED UNTIL ISSUE HAS BEEN RECTIFIED

• Person responsible

  Sign

• Due date

  Date

• Issuance of sticker renewal date

  Date

• This machine has been inspected as per site inspection criteria and all faults and corrective actions noted

  Sign