Title Page
2.0 Vehicle information
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VIN NUMBER:
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STOCK NUMBER:
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BODY NUMBER :
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KILOMETRES:
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INSPECTION LOCATION:
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INSPECTED By:
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FIRST INSPECTION DATE:
3.0 External Inspections
3.1 Paint Work
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Check paint workmanship, paint free from scratches or damage. <br>Record any defects.
3.2 Glazing
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Check all glass is free from scratches or defects.
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Check all Sikaflex joints to ensure neat and uniformity appearance.
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Check all EMG exit decals are located on the correct windows
3.3 Panelling
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Check fitment of all side panels for scratches, dent and defect free .
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Check alignment of panels against other surfaces.
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Check opening and closing of each hatch/service compartment for correct latching and operation.
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Check and ensure front and rear BCI badges are fitted.
3.4 Mirrors
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Check mirror attachments.
3.5 Front service hatch
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Check routing of all harness’ in and out of the compartment for security and contact points.
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Check routing of all hoses in and out of the compartment for security and contact points.
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Check general tidiness and condition of the compartment.
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Washer bottle full / decal fitted
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Wiper linkages secure and correctly installed
3.6 Engine compartment
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Check routing of all harness’ in and out of the compartment for security and contact points.
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Check routing of all hoses in and out of the compartment for security and contact points.
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Check general tidiness and condition of the compartment.
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Check engine oil level
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Was engine oil added
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how much ?
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Check coolant level / measure concentration strength and record.
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Record percentage
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Was coolant added ?
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How much ?
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Check power steering oil level
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Was power steering oil added ?
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How much ?
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Check transmission oil level
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Was transmission oil added
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How much was added
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Check radiator is correctly mounted and tensioned.
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Check fan belts for adjustment and alignment.
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Check engine air intake pipes hoses for security and contact points.
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Check air cleaner for security and free from debris.
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Check installation of engine safety switches ( operation checked later )
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Check fuel tank installation / attachment / all fuel lines are secure
3.7 Fire suppression
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Installation completed by contactor
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Check general tidiness and condition of the installation.
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Check and confirm bottle gauge indicators green.
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Check and record date of compliance tag by photo.
3.8 24V battery compartment
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Check 24V batteries are secure in cradle.
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Check quick release catches on cradle working correctly.
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Check terminals are secure.
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Check general tidiness and condition of the compartment.
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Check routing of all harness’ within the compartments are properly sealed, secured and protected against rubbing.
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Check battery isolation switch works.
3.9 fire extinguisher
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Install Fire extinguishers as per document ####
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Check fire extinguisher is fitted, and compliance plate date is correct.
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Check and record compliance date
3.10 External decal inspection
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Check that all external decals are fitted in accordance with decal document ########
3.11 Tyres
3.12 Check tyre pressures
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Check all tyres for damage.
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Check all tyre pressures.
3.13 Check wheel stud tension set to correct tension ( ###)
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Front axle NS
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Front axle OS
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Drive axle NS
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Drive axle OS
4.0 Under Vehicle inspection
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Check routing of all harness and piping are properly sealed, secured and protected against rubbing
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Check underfloor deadening for any unprotected or exposed areas.
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Record front steer axle type plate data
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Check condition of all steering linkages, joints, and threaded connections. Ensure steering components fasteners (steering gear/ angle drive) are fitted securely and are free from damage.
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Check front axle air bags for leaks and signs of damage
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Check front axle exhaust ports on any valves are free from paint / masking tape or under body sealer
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Check front axle suspension levelling sensor is, free from obstructions, damage and that the cable is routed properly.
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Record front drive axle plate data.
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Check both axles and axle connections points are secure.
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Check exhaust ports on any valves are free from paint / masking tape or under body sealer.
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Check for any fuel, coolant or oil leaks.
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Check tension of propeller shaft bolts and nuts.
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Grease all grease points on vehicle.
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Check rear axle oil level.
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Was axle oil added
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How much was added ?
5.0 Roof inspection
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Check paint work on all surfaces and ensure its free from scratches and damage
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Check all aerials are secured and free from damage
6.0 Internal inspection / Driver's compartment
6.1 Driver's locker
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Check general tidiness and condition of the compartment.
6.2 Fire extinguisher compartment
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Check general tidiness and condition of the compartment.
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Fire Extinguisher is attached securely
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Record extinguisher date
6.3 AC / Heater box compartment
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Check general tidiness and condition of the compartment.
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Check routing of all harness’ in and out of the compartment for security and pinch points.
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Check routing of all harness’ and piping are properly sealed, secured and protected against rubbing
6.4 Dash binnacle
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Check general tidiness and condition of the dash.
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Check routing of all harness’ in and around dash area for security and pinch points.
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Check button and switch configuration in accordance with specification.
6.5 Driver's RH side console
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Check general tidiness and condition of the dash.
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Check button and switch configuration in accordance with specification.
6.6 CCTV compartment
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Check general tidiness and condition of the compartment.
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Check routing of all harness’ in and out of the compartment for security and pinch points.
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Check attachment and security of equipment within the compartment
6.7 Driver's seat
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General condition of the seat cushions.
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Check seat attachment to floor.
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Check for full range of movement
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Check all controls for functionality
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Check seat belt for smooth easy operation
6.8 Rear of main electrical compartment
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Check routing of all harness’ in and out of the compartment for security and pinch points.
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Check general tidiness and condition of the compartment.
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Check component identification decals are fitted
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Check all circuit breaker and relays are fitted correctly and free from damage
6.9 Driver's compartment door
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Check general condition of the door and attaching surfaces
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Check opening and closing mechanism from both sides
6.10 Manual wheelchair ramp
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Manual wheelchair ramp fitted, and security attached
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Load rating decal fitted.
6.11 Flooring
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General inspection of workmanship and compliance.
6.12 Driver's compartment decals
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Check and ensure decals are in accordance with DOC ######
7.0 System operation test
7.1 Windscreen washers
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Check operation and coverage of the windscreen washers.
7.2 Windscreen wipers
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Check operation and coverage of wipers on intermittent, slow, and fast speeds
7.3 Driver's blinds
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Check operation of drivers front electrical blind (switch 11)
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Check driver’s manual side blind for defects and smooth operation.
7.4 Driver's partition door
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Check operation of dimmable partition door (switch 12)
7.5 Driver's compartment light
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Check operation of driver’s compartment light. (switch 10)
7.6 Mirror heating
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Check operation of mirror heaters (switch 13)
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Check for tele-tale on instrument cluster
7.7 Windscreen heating
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Check operation of windscreen heaters (switch 14)
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Check for tele-tale on instrument cluster
7.8 Exterior doorstep lighting.
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Check operation of passenger compartment lighting
7.9 Passenger compartment lighting
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Check operation of passenger compartment lighting
7.10 Horn
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Check operation of horn
7.11 Lamp Check
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Check operation of all external lights
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Which lights is not working
7.12 Emergency hammers
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Individually remove each emergency hammer at a time checking for warning
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Check that tele-tale appears on the instrument cluster
7.13 2-way radio
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Check installation of 2-way radio
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Check communication possible with NCC
7.14 attack alarm
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Check that once the duress buttons ( ####) are activated there is connection to NCC via 2-way radio
8.0 Doors
8.1 Front passenger door / operational test
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Check opening and closing of the door
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Check tele-tale on instrument cluster.
- Pass
- Major fault
- Minor fault
- Observation
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Door open accelerator inactivity and brake applied.
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TS160 plates fitted
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Vehicles ID plate fitted
8.2 Front passenger door / safety test 1
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Press door button to close driver’s door. Use force (Force meter) to prevent door closing, once 200N m is reached door should reopen
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Check tele-tale on instrument cluster detects fault.
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Does door resets after pressing button ##
8.3 Driver's compartment door
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check and ensure door is attached securely.
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Check and ensure workmanship is of standard
8.4 Rear passenger door / operational test
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Check opening and closing of the door.
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Check tele-tale on instrument cluster.
8.5 Rear passenger door / safety test 1
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Safety critical test
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Whilst closing door place a dowel (35mm diameter) within the safety beam.<br>Door reopens.
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Check tele-tale on instrument cluster detects fault.
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Door resets after pressing button ###
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Door open, accelerator inactivity and brake applied
8.6 Wheelchair ramp
8.7 Wheelchair ramp deployment
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Check ramp for operation.
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Check warning light on deployment/ brake applied
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Ramp area clean and ready for delivery
9.0 Road Test
9.0 Road test
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Before commencing any road test activities verify the vehicle is ready. Ensure all hatches / panels / access doors are closed locked and secured. Any lock out / tag out procedures have been completed.
9.1 Door interlocks / Haltbrake
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Open driver’s door / Ensure interlock is activated and tele-tale on dash is present
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Open first passenger doors / Ensure interlock is activated and tele-tale on dash is present
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Open rear passenger doors / Ensure interlock is activated and tele-tale on dash is present
9.2 Anti-roller away
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Ensure vehicle is in a control position where these tests can be conducted safety .
Whilst seated in the driver's position , seat belt fastened and vehicle ready to drive .
- Engine running.
-Park brake off.
- Forward direction selected. -
Remove seat belt , audible message / buzzer should be heard as well as tele-tale on dash.
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Repeat the test , this time having seat belt clipped in but not around your body. Lifting off body weight off seat should activate pressure switch in seat base and audible message / buzzer should be heard as well as tele-tale on dash.
9.3 Suspension
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Check Kneeling function / Ensure interlock is activated and tele-tale on dash is present
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Raise vehicle / Ensure tele-tale on dash is present
9.4 Departure
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Dash free of any fault codes or error messages
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Record codes / issues
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Move vehicle forward and ensure brakes and steering react accordingly before departing facility.
9.6 AVAS (Acoustic vehicle alerting system)
9.7 Steering / handling
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Vehicle handles and steers as expected
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Vehicle bakes smoothly and handles as excepted under brakes
9.8 Acceleration / acceleration test
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Vehicle is smooth under accelerations
9.9 General inspections
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Check for any rattles, squeaks or noises that shouldn’t be present
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Replicate stop /start operation. Open and close doors whilst ensuring CCTV images are correct (minimum 5 stops)
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Check PICS and designation signs are working correctly
20.0 PDI Completed
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PDI Completed and vehicle accepted for delivery Date:
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PDI conducted by:
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Signature:
