Title Page
-
Date Conducted on
GMP
GMP (General Questions)
-
Visitors / management in the production/ packing areas, are wearing hairnets, beard nets & coats as required?
-
No drink bottles / cans / cups etc in production, packing, storage (other than water bottles)
-
No employees sighted eating, chewing gum in production / packing areas?
-
Product dropped on the floor disposed as waste?
-
All staff including supervisors, have hair covered & wearing beard nets correctly (where applicable)?
-
Employees not sighted wearing jewellery and nail polish?
-
Employees wash hands with soap or use alcohol gel or change gloves when they become dirty and before entering factory production areas?
-
Supervisors / Management wash hands or use alcohol gel upon entry into the production area?
-
No unauthorised visitors / contractors in production areas?
Employee Amenities
-
Toilets – clean & tidy, soap and paper towel available for staff to use?
-
Smoke area – clean & tidy, no cigarette butts, rubbish on floor?
-
Lunchroom – clean & tidy, no large amount of food scraps on floor or tables?
-
Changing rooms, clean?
-
All doors in staff amenities closed when not in use?
Storage Freezer
-
All freezer door seals, clean and intact?
-
Finished products ready for despatch are labelled correctly?
-
Doors locked
Production Chiller
-
No personal food items stored in chiller?
-
Resting dough covered and labeled correctly?
-
Cool room floor, ceiling and condenser units clean with no dirt or mould?
-
Temperature of chiller in rage? (0 to 5 degrees)
Production
-
All lights covered, intact and working?
-
Emergency lighting working ?
-
Insect light turned on and working?
-
Steril Air units on and working and filter cleaned?
-
Door flaps clean with no build up of dirt or mould?
-
No tools/miscellaneous items left in production areas or placed on top of equipment?
-
Workstations / record keeping stations clean and free of debris and personal items?
-
Brittle materials - Knives, scrappers intact? (Refer to Glass & Brittle Materials Register)
-
Mixers working and in good condition?
-
Fritsch line - working and in good condition? (check LCD screen, belts, scrapers, rollers, internal parts and machine panels)
-
Sartori line - working and in good condition (check LCD screen, belts, rounding drum, internal parts and machine panels)
-
Rondo line - working and in good condition (check LCD screen, perspex panels covers and belts)
-
Turkish Divider - Working and in good condition
-
Turkish Rounder - Working and in good condition
-
Ingredient bins are clean and free from damage and labeled with best before date
-
Ingredient bin lids closed not being used for any other purpose than food storage?
-
Inspect white dough tubs for damage
-
Ceiling, ventilation covers, and walls are intact with no holes and cracks, clean, no Mould, dust and rust built up?
-
Rubbish / waste removed regularly?
-
Broom storage areas being used correctly for storing brooms & dust pans?
-
All colour coded plastic bottles labelled?
-
No evidence of cobwebs, cockroach, rodent, or other pest activity?
-
Production floors swept regularly?
Oven Area
-
All lights covered, intact and working?
-
Emergency lighting working?
-
Tunnel oven intact and working?
-
Tunnel oven stones intact with not damaged?
-
All conveyor belts and stretching belts are front and back of oven are intact with no holes and frayed edges or missing pieces?
-
Top of ovens and provers free from flour and dust build up?
-
Brittle materials - Knives intact? Refer to Glass & Brittle Materials Register
-
Internal rack ovens clean?
-
Glass panels of rack ovens are intact?
-
Oven gloves clean and intact?
-
Wooden peels in good condition (no missing parts or splintering wood)
-
No evidence of cobwebs, cockroach, rodent, or other pest activity?
-
Oven area floors swept regularly?
-
Broom storage areas being used correctly for storing brooms & dust pans?
-
Oven cooling racks clean and intact?
-
Setters - clean and in good condition, cloth belts in good condition not fraying?
Provers
-
All lights covered, intact and working?
-
All Prover door seals, clean and intact?
-
Provers in good working condition and cleaned regularly? - no evidence of Mould or rust?
Packing area
-
All lights covered, intact and working?
-
Emergency lighting working ?
-
Door flaps clean with no build up of dirt or mould?
-
No tools/miscellaneous items left in packing areas or placed on top of equipment?
-
Brittle materials - Knives, scissors intact? Refer to Glass & Brittle Materials Register
-
Workstations / record keeping stations clean and free of debris and personal items?
-
Ceiling, ventilation covers, and walls are intact with no holes and cracks, clean, no mould, dust and rust built up? No peeling signs on the wall?
-
Is rubbish / waste removed regularly?
-
Broom storage areas being used correctly for storing brooms & dust pans? (blue for food contact and red for waste)
-
All colour coded plastic bottles labelled?
-
No evidence of cobwebs, cockroach, rodent, or other pest activity?
-
Packing area floors swept regularly?
-
Crates Clean and free from dust and dirt build up?
-
Perspex plastic covers on quick lock machine in good condition?
-
MAP Machine - working and in good condition? (check LCD screen, belts, cutters, chain, dust filters, internal parts and machine panels)
-
Slicing Machine - working and in good condition? (belts, blades, internal parts and machine panels)
-
Flow wrap Machine - working and in good condition? (check LCD screen, perspex covers, perspex pushers, belts)
Ingredient Storage Container
-
Door's closed when not unloading / loading?
-
All products stored off the floor?
-
Racking in good repair and free of ingredient spills?
-
No wood splinters from pallets on floor?
-
Evidence of cockroach, rodent, ants or other pest activity?
-
Wooden pallets in storage areas in good repair?
-
Evidence of stock rotation of ingredients?
-
Allergen ingredients stored in the dedicated area (Labelled)
-
Ingredient storeroom floors swept regularly?
Packaging Containers
-
Door's closed when not unloading / loading?
-
All products stored off the floor?
-
Racking in good repair and free of ingredient spills?
-
No wood splinters from pallets on floor?
-
Evidence of cockroach, rodent, ants or other pest activity?
-
Wooden pallets in storage areas in good repair?
-
Floors swept regularly?
Grounds/External
-
Waste area free of pests/odours?
-
Waste removed from external waste area by contractor regularly?
-
No rubbish/equipment left or being stored in external areas of the factory?
-
Pallets stored in correct location - Neat and tidy?
-
Gas stored correctly?
-
Gate locked when no deliveries are being unloaded?