Utica Construction Audit

• Well Site

• Audit Activity

  Select Facility Layout & Grading Containment Install Facility Hook-Up Flowline Install Low Pressure Test & Pad Commissioning Misc. Roustabout Work

  • Facility Layout & Grading
  • Containment Install
  • Facility Hook-Up
  • Flowline Install
  • Low Pressure Test & Pad Commissioning
  • Misc. Roustabout Work

• Personnel/Crew(s) on Site

  Select Sheckler's Excavating Albert's Spray Solutions Falcon Technologies Crown Oilfield Services Advanced Oilfield Services Renegade Well Services SEI Oilfield Services Other

  • Sheckler's Excavating
  • Albert's Spray Solutions
  • Falcon Technologies
  • Crown Oilfield Services
  • Advanced Oilfield Services
  • Renegade Well Services
  • SEI Oilfield Services
  • Other

• Conducted on

  Date

• Prepared by

  Joe Vanicek

  Mike Hostetler

  Mike Haugh

  Ron Potts

  Other
• Site Address
  Address

PAD SITE

• Lease road in working condition

  Yes

  No

  N/A

• Pad fence/gate in working condition

  Yes

  No

  N/A

• Pad in clean and working condition

  Yes

  No

  N/A

• Pad drain in open position after Completions activity

  Yes

  No (contact Field Rep)

• Security camera in place

  Yes

  No

  N/A

• All facilities painted/coated

  Yes

  No

  N/A

WELLHEADS

• Well cellar covers assembled & installed with custom hatch covers

  Yes

  No

  N/A

• Cellar clear of debris & in working condition

  Yes

  No

  N/A

• 6" PVC well cellar suction piping & 57 washed gravel installed

  Yes

  No

  N/A

• Locking 5K ball valve on dry gas bottle and locked with zip tie in open position

  Yes

  No

  N/A

• Intermediate casing piping installed with 5000# ball valve minimum (6000# fittings & XXH pipe)

  Yes

  No

  N/A

• Surface casing piping installed with 3000# ball valve minimum (3000# fittings & schedule 80 piping)

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

SAND TRAP(S)

• XXH Bull Plugs installed where applicable

  Yes

  No

  N/A

• Water dump line out of bottom of vessel(s) had Bull Plug/Tee installed and not a single elbow

  Yes

  No

  N/A

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

LINE HEATER(S)

• Line Heater Fuel Gas supply linked to the respective GPU, tied to the GPU fuel gas scrubber @ top, isolated with a 1/2" ball valve. 3/8" SS tubing used, tie wrapped to line heater outlet piping

  Yes

  No

  N/A

• Dump installed off scrubber pot with ball valve & check valve, routed to water dump piping in pipe rack with ball valve to isolate. 1/2" SS tubing used, tie wrapped to the line heater outlet piping

  Yes

  No

  N/A

• Enardo vent has all part installed & undamaged; correct spring is installed (???? oz)

  Yes

  No

  N/A

• Line Heater full of Glycol mix

  Yes

  No

  N/A

• If rental iron is being used; is it banded & within service date

  Yes

  No

  N/A

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

GPU(S)

• Verify oil and water safety high/low level switches installed properly

  Yes

  No

  N/A

• GPU(s) full of Glycol mix

  Yes

  No

  N/A

• MicroMotion Meter installed and spool piece/blinds removed

  Yes

  No

  N/A

• Check valves are installed in the proper direction (Example: 1/2" tubing check valve in proper flow direction for fuel gas scrubber drain)

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

PAD FUEL SCRUBBER

• Proper regulators installed & in proper direction of flow

  Yes

  No

  N/A

• Manual dump installed off bottom of vessel & routed to production tanks

  Yes

  No

  N/A

• Positive shutoff installed in top of scrubber ob fuel gas outlet

  Yes

  No

  N/A

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

HEATER TREATER(S)

• Verify 1/2" ball valve & check valves installed on fuel gas scrubber drain

  Yes

  No

  N/A

• Verify all low pressure threaded caps have been replaced on 2" threaded inlet & outlet piping with high pressure caps

  Yes

  No

  N/A

• Verify the Kimray valve on the 1" piping from the vertical gas vessel to the 2" water dump piping of the treater is installed ( 112 Kimray on the 125# unit) (130 Kimray on the 150# units)

  Yes

  No

  N/A

• Pressure gauge installed on vessel and scrubber pot

  Yes

  No

  N/A

• Verify 212 SGT BP regulator installed on flash gas between heater treater & pipe rack to compressor

  Yes

  No

  N/A

• Sight-glass & protectors installed & undamaged

  Yes

  No

  N/A

• Verify 2" blowdown tee is downstream of check valve & upstream of ball valve on existing inlet to heater treater

  Yes

  No

  N/A

• Verify 1/2" liquid blowdown & drain points downstream of 2" check valves & upstream of ball valves are at the 4:30 position

  Yes

  No

  N/A

• Verify 1/2" gas blowdown points downstream of 2" check valves & upstream of ball valves are at the 12:00 position

  Yes

  No

  N/A

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

COMPRESSOR

• Exhaust positioned outside of compressor

  Yes

  No

  N/A

• Verify automatic dump piping installed to inlet of heater treater (with no stabilizer & bullet tanks) (installed to agreed sequence of valving)

  Yes

  No

  N/A

• Verify automatic dump piping installed (with manifold); upper to inlet of heater treater, lower to oil outlet of heater treater to stabilizer & bullet tanks (installed to agreed sequence of valving)

  Yes

  No

  N/A

• Verify a double diaphragm pump installed on the compressor suction c-scrubber automatic dump to heater treater

  Yes

  No

  N/A

• Verify manual dump piping to tanks (installed to agreed sequence of valving)

  Yes

  No

  N/A

• Compressor cover/shed is installed & undamaged

  Yes

  No

  N/A

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place. Vent lines are routed through cover/shed roof & holes are sealed

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

LOW PRESSURE TOWER

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

TANKS

• Containment wall/liner installed and undamaged

  Yes

  No

  N/A

• EPRV and Enardo 660 valves installed allowing full operational range

  Yes

  No

  N/A

• Truck loadout and vent line installed, all parts included & undamaged

  Yes

  No

  N/A

• 2' "Fuzzy Balls" installed to proper specifications as shown on listing for 6 tanks (10) or 8 tanks (12)

  Yes

  No

  N/A

• 3' "Fuzzy Balls" installed to proper specifications as shown on listing for 2 tank packages (3 with Fuzzy Windsock)

  Yes

  No

  N/A

• Truck loadout grounding/bonding installed

  Yes

  No

  N/A

• Windsock installed below elevation of "Fuzzy Balls" on walkway

  Yes

  No

  N/A

• Enardos installed for tank setup with correct weights/springs (940s @ 10oz; 950s @ 9.5oz; 660s @ 12oz pink spring)

  Yes

  No

  N/A

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

COMBUSTOR

• 1/2" fuel gas tubing secured to piping (do not bury)

  Yes

  No

  N/A

• Blow Case, all parts included & undamaged

  Yes

  No

  N/A

• PSO Scrubber Pot, all parts included & undamaged

  Yes

  No

  N/A

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

STABILIZER SKID(S)

• Gate valve installed on 3" oil inlet

  Yes

  No

  N/A

• Bleed point installed on 3" oil-in line, upstream of 3" gate valve

  Yes

  No

  N/A

• Differential gauge present on the Coalescing filter vessel

  Yes

  No

  N/A

• Line Heater full of TEG

  Yes

  No

  N/A

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Sight-glasses & protectors installed and undamaged

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

NGL LOADOUT AND BULLET TANKS

• ESD(s) installed within 25 ft of loadout

  Yes

  No

  N/A

• Temperature/pressure gauges installed on Bridle

  Yes

  No

  N/A

• Tuning forks on bridle located at a lower elevation than that of welding thredolet on bullet tanks

  Yes

  No

  N/A

• Crosses installed on upper & lower portions of bridle, with bleed point located on bottom

  Yes

  No

  N/A

• Grounding reel & rod installed near loadout station for NGL loadout

  Yes

  No

  N/A

• Grounding clamps installed on closest pipe nipple to loadout lines & tied into ground rods

  Yes

  No

  N/A

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• PSVs are correctly sized for vessel(s), ball valves are locked/tied open, weep holes drilled in vent piping elbow, & rain caps are in place

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

OTHER PIPING & CONNECTIONS

• Check valves are installed in the proper direction

  Yes

  No

  N/A

• Valves are installed w/ handles accessible, allowing full operation & left in closed position

  Yes

  No

  N/A

• Flanges have been checked for proper gaskets, torqued, tagged, & initialed

  Yes

  No

  N/A

• Plugs are installed on all bleed points & open ended valves

  Yes

  No

  N/A

• Hammer unions are flagged/tight

  Yes

  No

  N/A

• Pipe support(s)/bracing are properly installed

  Yes

  No

  N/A

SAFTEY

• PJSA filled out completely and properly

  Yes

  No

  N/A

• All personnel on location are correctly wearing PPE

  Yes

  No

  N/A

• Personal gas monitor worn by at least one member of each crew

  Yes

  No

  N/A

• First aid supplies are available

  Yes

  No

  N/A

• Personnel taking precautions for heat or cold

  Yes

  No

  N/A

• Fire extinguishers are available

  Yes

  No

  N/A

• Necessary windsocks have been installed (1 located at front gate & 1 located on production talk walkway)

  Yes

  No

  N/A

• Chemical containers are properly labeled

  Yes

  No

  N/A

• LOTO is in use

  Yes

  No

  N/A

• LOTO is applied properly with proper documentation

  Yes

  No

  N/A

• One call activated 48 hours but no more than 10 days before the digging

  Yes

  No

  N/A

• Hot work permit available and completed prior to commencing hot work

  Yes

  No

  N/A

• Crosswalks utilized over open ditches

  Yes

  No

  N/A

• Adequate exit available for trenches or excavations 4' deep or greater

  Yes

  No

  N/A

• Operators are certified and have certificate available for forklift/tele-handler

  Yes

  No

  N/A

• Straps and slings have been inspected and are in proper working condition

  Yes

  No

  N/A

• Any working surface above 4' from the ground must be protected by a work platform with guardrails at 42" above platform, have an intermediate rail and toe board or personal fall arrest system

  Yes

  No

  N/A

• Fall arrest system must have a full body harness, deceleration device, a lifeline, & inspected prior to each use

  Yes

  No

  N/A

• Smoking point identified outside of gate or no less than 125' away from hydrocarbon containing vessels

  Yes

  No

  N/A