VENTURE SUSTAINABILITY AUDIT

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

MOULDING

• Flaming and wipe at all large machines is taking place

  Yes

  No

  N/A

• LH & RH labels are correct on bins

  Yes

  No

  N/A

• First Off process is being followed for bumpers and side skirts ( Spot repair and System)

  Yes

  No

  N/A

• Last off process is being followed.

  Yes

  No

  N/A

• PPM Action/Re Occurrence Sheets completed.

  Yes

  No

  N/A

• Shift Managers Audits done hourly with corrective actions

  Yes

  No

  N/A

• Green Area "HOT OBJECTIVES BOARD" updated and used.

  Yes

  No

  N/A

• TOP 7 up to date and appropriate actions taken

  Yes

  No

  N/A

• Tooling repair process working.

  Yes

  No

  N/A

PAINT

• Loading - Parts are cleaned properly, cable ties etc.

  Yes

  No

  N/A

• Loading - Stage 5 desolved solids below 8

  Yes

  No

  N/A

• Loading - First off register up to date

  Yes

  No

  N/A

• Loading - No foaming stage 1

  Yes

  No

  N/A

• Loading - All parts have covers on where needed e.g. Tow hook

  Yes

  No

  N/A

• Loading - Parts are loaded, cleaned and inspected within in the indicated areas (lines on the floor)

  Yes

  No

  N/A

• Loading - Parts carried correctly - Bumpers one at a time and loaded by two and centre consoles two carried and loaded one at a time

  Yes

  No

  N/A

• SRA - Stickers on jigs placed by off loaders

  Yes

  No

  N/A

• SRA - No old stickers lying around dates expired.

  Yes

  No

  N/A

• SRA - Staff trained at SRA Area - check training register

  Yes

  No

  N/A

• SRA panels on jigs for colour measurement

  Yes

  No

  N/A

• No SRA Covers or tow hook covers being painted in Spot Box

  Yes

  No

  N/A

• Off Loading - Scanner in operation

  Yes

  No

  N/A

• Off Loading - No flatting when parts are available to be polished

  Yes

  No

  N/A

• Off Loading - No touch<br>

  Yes

  No

  N/A

• Off Loading - Silhouettes updated ( date, time, buy off %, defects clearly marked & actions)

  Yes

  No

  N/A

• Off Loading - First off register up to date

  Yes

  No

  N/A

• PPM Action/Re Occurrence Sheets completed.

  Yes

  No

  N/A

• Green Area "HOT OBJECTIVES BOARD" updated and used.

  Yes

  No

  N/A

• TOP 7 up to date and appropriate actions taken

  Yes

  No

  N/A

ASSEMBLY

• Use SRA air when fitting covers

  Yes

  No

  N/A

• USA fronts are marked USA, Side makers are marked.

  Yes

  No

  N/A

• Connect PDC harness from right to left and connected fully

  Yes

  No

  N/A

• Mark PDC & Harness once checked for proper fit

  Yes

  No

  N/A

• Special pliers are used to fit plastic rivets

  Yes

  No

  N/A

• Bend fog lamp grille clips on inside

  Yes

  No

  N/A

• SRA wire harness fitted in correct direction

  Yes

  No

  N/A

• Rear PDC Centralised to specification

  Yes

  No

  N/A

• Rear PDC flush to specification

  Yes

  No

  N/A

• Protection covers are fitted to all bumpers

  Yes

  No

  N/A

• Rear trim strip is fitted in punch machine

  Yes

  No

  N/A

• Rear glueing is allowed five seconds to cure. Timing lights are working.

  Yes

  No

  N/A

• Front guid rail bracket left hand and right hand fitted securely

  Yes

  No

  N/A

• Front bumper blind check system is being used properly

  Yes

  No

  N/A

• Rear bumper blind check system is being used properly

  Yes

  No

  N/A

• Pick by light system being used properly

  Yes

  No

  N/A

• Stores FIFO working and organized<br>

  Yes

  No

  N/A

• PPM Action/Re Occurrence Sheets completed.

  Yes

  No

  N/A

• First Off process is being followed for bumpers and side skirts ( Spot repair and System)

  Yes

  No

  N/A

• Shift Managers Audits done hourly with corrective actions

  Yes

  No

  N/A

• First Off process is being followed for bumpers and side skirts ( Spot repair and System)

  Yes

  No

  N/A

• Green Area "HOT OBJECTIVES BOARD" updated and used.

  Yes

  No

  N/A

• TOP 7 up to date and appropriate actions taken

  Yes

  No

  N/A