Title Page

  • Site conducted

  • Walmart Store #, Location

  • Walmart Store #, Location

  • Rack

  • Store Size

  • System Type

  • Prepared by

  • Conducted on

Suction

RFPT

  • Have you called Wal-mart control to make them aware of your visit?

  • Call them.

Suction

  • Suction Groups

  • Suction Group
  • Rack suction pressure setpoint (psig)

  • Suction pressure deadband

  • Is the suction temperature stable?

  • Piping Deviation

  • Is the suction pressure stable?

  • Piping Deviation

  • Does the high and low suction suction alarm have a 15 min delay?

  • Control Deviation

  • Temporarily reduce suction alarm delay from 15 minutes to 15 seconds.

  • High suction pressure alarm (psig)

  • Override the suction pressure above the high suction pressure alarm setpoint

  • Does high suction alarm generate in the controller?

  • Control Deviation

  • Low suction pressure alarm (psig)

  • Override the suction pressure below the low suction pressure alarm setpoint

  • Does low suction alarm generate in the controller?

  • Control Deviation

  • Reset suction alarm delay back to 15 minutes.

  • Is there a low pressure cut out?

  • Override suction pressure below cut out.

  • Do the compressors cycle of immediately?

  • Control Deviation

Compressors

Compressor information

  • Compressors

  • Compressor
  • Model Number

  • Does this compressor match the submittal?

  • Equipment Deviation

  • Does the compressor have an unloader?

  • What type of unloader?

  • Does the compressor toggle switch work?

  • Equipment Deviation

  • Override the compressor and/or its unloader off through the BAS controller

  • Does the compressor/unloader turn off?

  • Control Deviation

  • Compressor Oil Float

  • Oil reservoir level

  • Piping Deviation

Compressor staging

  • Who is the EMS vendor?

  • Suction Groups

  • Suction Group
  • Compressor staging and capacities

  • Stage
  • Which compressors are called for in this stage?

  • Capacity (MBH)

  • Compressor staging up delay.

  • Compressor staging down delay.

  • Override the suction pressure above the suction target deadband.

  • Does variable speed compressor reach max capacity before staging compressors on?

  • Control Deviation

  • Do compressors stage completely up?

  • Control Deviation

  • Override the suction pressure below the suction target deadband.

  • Does variable speed compressor reach min capacity before staging compressors off?

  • Control Deviation

  • Do compressors stage completely down?

  • Control Deviation

  • Suction Groups

  • Suction Group
  • Override the suction pressure above the suction target deadband.

  • Does variable speed compressor reach max capacity before staging compressors on?

  • Control Deviation

  • Do compressors stage completely up?

  • Control Deviation

  • Override the suction pressure below the suction target deadband.

  • Does variable speed compressor reach min capacity before staging compressors off?

  • Control Deviation

  • Do compressors stage completely down?

  • Control Deviation

  • Suction Groups

  • Suction Group
  • Override the suction pressure above the suction target deadband.

  • Does variable speed compressor reach max capacity before staging compressors on?

  • Control Deviation

  • Do compressors stage completely up?

  • Control Deviation

  • Override the suction pressure below the suction target deadband.

  • Does variable speed compressor reach min capacity before staging compressors off?

  • Control Deviation

  • Do compressors stage completely down?

  • Control Deviation

  • Remove suction pressure overrides

Suction Float

Float circuits

  • Suction Groups

  • Suction Group
  • Who is the BAS provider?

  • Is there a float circuit and if so, does it match your plans?

  • Override float circuit temperature input below its target deadband.

  • Does the suction target float up?

  • Control Deviation

  • If system has already floated up, override the float circuit temperature input above its target temperature.

  • Does the suction target float down?

  • Control Deviation

  • Float recalculation time

  • Suction float up parameter

  • Suction float down parameter

  • Maximum float target

  • Is the float method based on chiller fluid supply temp?

  • Control Deviation

  • Record Chiller Fluid Supply Temperature Setpoint

  • Override supply fluid temperature input below its target deadband.

  • Does the suction pressure target float up?

  • Control Deviation

  • If system has already floated up, override supply fluid temperature input aboveits target temperature.

  • Does the suction pressure target float down?

  • Control Deviation

  • Are there 2 float circuits and if so, do they match your plans?

  • Control Deviation

  • Override float circuit target temperature above the circuit's temperature input.

  • Does the suction target float?

  • Control Deviation

  • Float recalculation time

  • Suction float up parameter

  • Suction float down parameter

  • Maximum float target

  • undefined

  • Remove float circuit overrides

Surge Valve/Receiver Bypass Valve

Surge Valve/Receiver Bypass

  • Is there a surge valve (receiver bypass valve)?

  • What is the surge valve/receiver bypass cut in?

  • What is the surge valve/receiver bypass cut out?

  • What is the time delay?

  • What is the duration?

  • Override the drop leg temperature to below the cut in setpoint.

  • Does the surge valve/receiver bypass solenoid energize/open?

  • Piping Deviation

  • Override the drop leg temperature to above the cut out setpoint.

  • Does the surge valve/receiver bypass solenoid de-energize/close?

  • Piping Deviation

  • Remove drop leg temperature overrides

Discharge

Discharge

  • Is VFD bypass set to disable at 275 psig?

  • Control Deviation

  • Is VFD bypass set to enable at 325 psig?

  • Control Deviation

  • Override discharge pressure to 326 psig.

  • Does the VFD go into bypass (all fans should be at full speed)?

  • Control Deviation

  • Does the controller generate an alert indicating VFD bypass?

  • Control Deviation

  • Override discharge pressure below 275 psig.

  • Does VFD bypass discontinue?

  • Control Deviation

  • Is high discharge lockout set to 375 psig?

  • Override discharge pressure above 375 psig.

  • Do compressors shutdown and condenser go into VFD bypass?

  • Control Deviation

  • Does the controller generate an alarm indicating high discharge lockout?

  • Control Deviation

  • Remove discharge pressure overrides

Condenser

Current Conditions

  • Current outside air temperature on the controller

  • Current outside air temperature on the VFD

  • Current drop leg temperature on the controller

  • Current saturated condensing temperature (drop leg) on the VFD

  • Refrigerant type

  • Receiver Level

Condenser

  • What type of condenser is in operation?

  • Model Number

  • Is the condenser clean?

  • Piping Deviation

  • Verify the condenser fans are rotating the proper direction?

  • Piping Deviation

  • Is it an Emerson or Danfoss VFD?

  • Parameter 18.14

  • Parameter 18.15

  • Pr 61 - Pressure feedback pressure

  • Pr 62 - Extrapolated temperature based off feedback pressure?

  • Pr 63 - Ambient temperature sensor feedback?

  • Is Pr 66 in pressure or TD control mode?

  • Piping Deviation

  • Is Pr 67, condenser TD, set to 150 or 15 degF?

  • Piping Deviation

  • Is Pr 68, the minimum reference temperature, set to 80 degF?

  • Piping Deviation

  • Is Pr 18.27, maximum reference temperature, set to 2250?

  • Piping Deviation

  • Is the condenser TD set 19 degF?

  • Piping Deviation

  • Is the max TD reference 114degF?

  • Piping Deviation

  • Is the min TD reference 77degF?

  • Piping Deviation

  • When condenser TD is raised, do the fans react by slowing down?

  • Piping Deviation

  • When condenser TD is lowered, do the fans ramp up to compensate?

  • Piping Deviation

  • Evap Condenser pump tests

  • Are the pumps set up to be fully redundant (always just one pump on)

  • Flip the toggle switch for the current pump (pump 1) switch off.

  • Does the backup pump (pump 2) turn on?

  • Piping Deviation

  • Flip the toggle switch for the current pump (pump 2) switch off.

  • Does the controller show a warning the both pumps are off?

  • Piping Deviation

  • Flip the toggle switch for pump 1 toggle switch back on.

  • Does pump 1 turn on?

  • Piping Deviation

  • Flip the toggle switch for pump 2 toggle switch back on.

  • Does pump 2 remain off?

  • Piping Deviation

  • Pump cut in (this should be in the main rack controller. Note if it is based off sump temp, current wet bulb, or outdoor air temp)

  • Pump cut out (this should be in the main rack controller. Note if it is based off sump temp, current wet bulb, or outdoor air temp)

  • Does the pump cut in at its set point?

  • Does the pump cut out at its set point?

  • Model Number

  • Is the condenser clean?

  • Piping Deviation

  • Is it an Emerson or Danfoss VFD?

  • Parameter 18.14 split cut in

  • Parameter 18.15 split cut out

  • Pr 61 - Pressure feedback pressure

  • Pr 62 - Extrapolated temperature based off feedback pressure?

  • Pr 63 - Ambient temperature sensor feedback?

  • Is Pr 66 in pressure or TD control mode?

  • Piping Deviation

  • Is Pr 67, condenser TD, set to 150 or 15 degF?

  • Piping Deviation

  • Is Pr 68, the minimum reference temperature, set to 80 degF?

  • Piping Deviation

  • Is Pr 18.27, maximum reference temperature, set to 2250?

  • Piping Deviation

  • Is the condenser TD set 19 degF?

  • Piping Deviation

  • Is the max TD reference 114degF?

  • Piping Deviation

  • Is the min TD reference 77degF?

  • Piping Deviation

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  • When condenser TD is raised, do the fans react by slowing down?

  • Piping Deviation

  • When condenser TD is lowered, do the fans ramp up to compensate?

  • Piping Deviation

Split condenser

  • Is it an Emerson or Danfoss VFD?

  • Is the split condenser cut in/out 138/214?

  • Piping Deviation

  • Which transducer is on the drop leg?

  • Is comparator value 0 (split condenser cut in) 24?

  • Piping Deviation

  • Is comparator value 1 (split condenser cut in) 30.5?

  • Piping Deviation

  • Is comparator value 0 (split condenser cut in) 21.2?

  • Piping Deviation

  • Is comparator value 1 (split condenser cut in) 26.4?

  • Piping Deviation

  • Is comparator value 0 (split condenser cut in) 16.2?

  • Piping Deviation

  • Is comparator value 1 (split condenser cut in) 21.4?

  • Piping Deviation

  • Verify that the VFD on delay is set to 300 seconds or 5 minutes?

  • Piping Deviation

  • Temporarily override the VFD delay to 5 seconds

  • If in full condensing mode, override the cut in comparator value (Danfoss) or cut in pressure (Emerson),above the current saturated condensing temperature.
    If in split condensing mode, override the cut out comparator value (Danfoss) or cut out pressure (Emerson), below the current saturated condensing temperature.

  • By adjusting the given condenser parameters is it possible to force the condenser into split mode?

  • Does pump out valve energize/open?

  • Piping Deviation

  • Does 50% split valve energize/open?

  • Piping Deviation

  • Do fans on seasonal side shut off?

  • Piping Deviation

  • Is the holdback valve solenoid de-energized during 50% split condensing mode?

  • Piping Deviation

  • When rack is in split condenser mode and all compressors are turned off, does the pump out valve de-energize, and do both sub cooler supply solenoid valves de-energize/close?

  • Piping Deviation

  • Is the holdback valve solenoid energized during full condensing mode?

  • Piping Deviation

Glycol

Glycol

Set points

  • Glycol Brand (confirm from drums on side)

  • Is the propylene glycol % 35%?

  • Is system glycol freeze point above 2 dF for the 35% glycol?

  • Is the high fluid discharge PSI setpoint 70 PSIG?

  • Is the low fluid return PSI setpoint 10 PSIG?

  • Is the fluid loss PSI setpoint cut in 2psig and cut out 3psig?

  • Is the pump method primary/backup?

  • Glycol primary pump nameplate FLA

  • Glycol backup pump nameplate FLA

  • Pump enable CI pressure setpoint (generally 9 psid pump inlet fluid)

  • Pump enable CO pressure setpoint (generally 2 psid pump inlet fluid)

  • Is the pump failure set to alarm when the differential pressure is <5 psig?

  • Is the delay to alarm 8 minutes?

  • Is the pump inlet/outlet pressure differential safety switch setting set to 5psig (a mechanical switch)?

Glycol Chillers

Chiller Tests

  • Chillers

  • Chiller
  • Is the freeze stat setpoint 10dF?

  • Chiller LLSV C/I

  • Chiller LLSV C/O

  • EEV C/I

  • Is the refrigerant r407a?

  • Valve steps

  • Is the superheat set to 10 dF?

  • Proportional constant

  • Integral constant

  • Derivative constant

  • Override chiller #1 freeze stat SP to 5 dF above current fluid temp

  • Does Chiller #1 LLSV de-energize?

  • Piping Deviation

  • Does Chiller #1 freeze stat alarm generate in the controller?

  • Control Deviation

  • Return chiller #1 freeze stat SP to 10 dF

  • Does Chiller #1 LLSV energize?

  • Piping Deviation

  • Does Chiller #1 freeze stat alarm discontinue in the controller?

  • Control Deviation

  • Override chiller #2 freeze stat SP to 5 dF above current fluid temp

  • Does Chiller #2 LLSV de-energize?

  • Piping Deviation

  • Does Chiller #2 freeze stat alarm generate in the controller?

  • Control Deviation

  • Return chiller #2 freeze stat SP to 10 dF

  • Does Chiller #2 LLSV energize?

  • Piping Deviation

  • Does Chiller #2 freeze stat alarm discontinue in the controller?

  • Control Deviation

  • Override supply fluid temperature 1 dF below chiller #2 LLSV C/O

  • Does chiller #2 LLSV cycle off?

  • Piping Deviation

  • Override supply fluid temperature 1 dF below chiller #1 LLSV C/O

  • Does chiller #1 LLSV cycle off?

  • Piping Deviation

  • Override supply fluid temperature 1 dF above chiller #1 LLSV C/I

  • Does chiller #1 cycle on?

  • Piping Deviation

  • Override supply fluid temperature 1 dF above chiller #2 LLSV C/I

  • Does chiller #2 cycle on?

  • Piping Deviation

  • Is Chiller #1's outlet temp within 1 dF of its target?

  • Piping Deviation

  • Is Chiller #2's outlet temp within 1 dF of its target?

  • Piping Deviation

  • Note Chiller #1's EEV superheat

  • Note Chiller #2's EEV superheat

Glycol Pump Tests

Pump Tests

  • Which OEM provided the Rack?

  • Override glycol pump inlet pressure 1 psig below low fluid return psi setpoint. (Generally 10 psig)

  • Does rack controller generate low fluid return psi alarm?

  • Control Deviation

  • Override glycol pump outlet pressure 1 psig above glycol pump disable setpoint C/O (generally 2 psig)?

  • Does primary pump cycle off?

  • Control Deviation

  • Does backup pump cycle on?

  • Control Deviation

  • Does Chiller #1's LLSV de-energize?

  • Control Deviation

  • Does Chiller #2's LLSV de-energize?

  • Control Deviation

  • Does rack controller generate critical fluid loss alarm after delay elapses?

  • Control Deviation

  • Override glycol pump outlet pressure 1 psig below glycol pump enable setpoint C/I (generally 9 psig)?

  • Does primary pump cycle on?

  • Control Deviation

  • Does Chiller #1's LLSV energize?

  • Control Deviation

  • Does Chiller #2's LLSV energize?

  • Control Deviation

  • Does rack controller discontinue critical fluid loss alarm and low fluid return PSI alarm?

  • Control Deviation

  • Turn glycol pump toggle switches off...Before you do this, if your DX chiller loop's solenoids do not de-energize do not run this test, or you will freeze the chiller.

  • Does mechanical pump differential safety switch trip?

  • Piping Deviation

  • Does Chiller #1's LLSV de-energize?

  • Piping Deviation

  • Does Chiller #2's LLSV de-energize?

  • Piping Deviation

  • Does the pump failure alarm generate in the controller?

  • Control Deviation

  • Turn glycol pump toggle switches on

  • Does mechanical pump differential safety switch reset?

  • Piping Deviation

  • Does the primary pump turn on while the backup pump remains off?

  • Piping Deviation

  • Does Chiller #1's LLSV energize?

  • Piping Deviation

  • Does Chiller #2's LLSV energize?

  • Piping Deviation

  • Does the pump failure alarm discontinue in the controller?

  • Control Deviation

  • Override glycol pump exercise - execution time to current time

  • Does the backup pump cycle on?

  • Piping Deviation

  • After the 10 minute delay, does the primary pump starter relay energize but the primary pump stays off? Does the backup pump remain running?

  • Piping Deviation

  • Toggle off primary pump switch

  • Does backup pump cycle on?

  • Control Deviation

  • Toggle on primary pump switch

  • Does primary pump remain off and backup pump remain on?

  • Control Deviation

  • Toggle off backup pump switch

  • Does primary pump cycle on and backup pump turn off?

  • Control Deviation

  • Toggle on backup pump switch

  • Does primary pump remain on and backup pump remain off?

  • Control Deviation

  • Return glycol pump exercise - execution time to normally programmed time of day.

  • Does the rack resume normal activity when all overrides are removed?

  • Which OEM provided the rack?

  • Override glycol pump inlet pressure 1 psig below low fluid return psi setpoint. (Generally 10 psig)

  • Does rack controller generate low fluid return psi alarm?

  • Control Deviation

  • Override glycol pump inlet pressure 1 psig below glycol pump enable setpoint C/O (generally 2 psig)?

  • Does primary pump cycle off?

  • Control Deviation

  • Does backup pump cycle off?

  • Control Deviation

  • Does Chiller #1's LLSV de-energize?

  • Control Deviation

  • Does Chiller #2's LLSV de-energize?

  • Control Deviation

  • Does rack controller generate critical fluid loss alarm after delay elapses?

  • Control Deviation

  • Override glycol pump inlet pressure 1 psig above glycol pump enable setpoint C/I (generally 9 psig)?

  • Does primary pump cycle on?

  • Control Deviation

  • Does Chiller #1's LLSV energize?

  • Control Deviation

  • Does Chiller #2's LLSV energize?

  • Control Deviation

  • Does rack controller discontinue critical fluid loss alarm and low fluid return PSI alarm?

  • Control Deviation

  • Turn glycol pump toggle switches off...Before you do this, if your DX chiller loop's solenoids do not de-energize do not run this test, or you will freeze the chiller.

  • Does mechanical pump differential safety switch trip?

  • Piping Deviation

  • Does Chiller #1's LLSV de-energize?

  • Piping Deviation

  • Does Chiller #2's LLSV de-energize?

  • Piping Deviation

  • Does the pump failure alarm generate in the controller?

  • Control Deviation

  • Turn glycol pump toggle switches on

  • Does mechanical pump differential safety switch reset?

  • Piping Deviation

  • Does the primary pump turn on while the backup pump remains off?

  • Piping Deviation

  • Does Chiller #1's LLSV energize?

  • Piping Deviation

  • Does Chiller #2's LLSV energize?

  • Piping Deviation

  • Does the pump failure alarm discontinue in the controller?

  • Control Deviation

  • Override glycol pump exercise - execution time to current time

  • Does the backup pump cycle on?

  • Piping Deviation

  • After the 10 minute delay, does the primary pump starter relay energize but the primary pump stays off? Does the backup pump remain running?

  • Piping Deviation

  • Toggle off primary pump switch

  • Does backup pump cycle on?

  • Control Deviation

  • Toggle on primary pump switch

  • Does primary pump remain off and backup pump remain on?

  • Control Deviation

  • Toggle off backup pump switch

  • Does primary pump cycle on and backup pump turn off?

  • Control Deviation

  • Toggle on backup pump switch

  • Does primary pump remain on and backup pump remain off?

  • Control Deviation

  • Return glycol pump exercise - execution time to normally programmed time of day.

  • Does the rack resume normal activity when all overrides are removed?

Notes

  • Any notes or pictures pertaining to the system can be listed below

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