Warehouse Integration Success Factors - P1

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Receiving

• This portion of the audit needs to be done with receiving manager. DOW is optional

• Are POs being scheduled?

  Yes

  No

  N/A

• Are pallets being received?

  Yes

  No

  N/A

• Are pallets being hauled to correct aisle, close to destination, using the correct equipment?

  Yes

  No

  N/A

• Are pallets being properly scanned to planned location?

  Yes

  No

  N/A

• Are pallets without locations being taken to a common location for reconciliation?

  Yes

  No

  N/A

• Are POs being posted and closed?

  Yes

  No

  N/A

Material Handling

• Has each aisle been assigned to an operator?

  Yes

  No

  N/A

• Is the correct pallet being moved in the proper sequence with a sense of urgency?

  Yes

  No

  N/A

• Are move types being monitored?

  Yes

  No

  N/A

• DR occurances

  Yes

  No

  N/A

• Rejected moves

  Yes

  No

  N/A

• Inventory issues reported

  Yes

  No

  N/A

• Are full slots being reported?

  Yes

  No

  N/A

• Are missing pallets being reported?

  Yes

  No

  N/A

Selection

• Are all work units being assigned and picked up in batch sequence?

  Yes

  No

  N/A

• Are SCCs a priority?

  Yes

  No

  N/A

• Are catch weights being done properly?

  Yes

  No

  N/A

• Is area progress being monitored and labor balanced accordingly?

  Yes

  No

  N/A

• Are selectors checking missing cases, missing catch weights, and selector merge cases?

  Yes

  No

  N/A

Inventory Control

• Are items that sold negative being corrected?

  Yes

  No

  N/A

• Are pick slots that have gone to zero being verified to actually be available for next use?

  Yes

  No

  N/A

• Are special attention pallets being resolved?

  Yes

  No

  N/A

• Lost pallets

  Yes

  No

  N/A

• Hold pallets

  Yes

  No

  N/A

• Default pallets

  Yes

  No

  N/A

• Receiving pallet errors

  Yes

  No

  N/A

• Are inventory issues resulting in the warehouse not being able to fill an order being researched?

  Yes

  No

  N/A

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