Information
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Document No.
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Audit Title
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Client / Site
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Conducted on
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Prepared by
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Location
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Personnel
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What precautions are taken to protect staff when undertaking cleaning of the cooling tower?
Managing the risks: Roles and Responsibilities
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Has a 'responsible person' been designated?
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Is there a designated deputy responsible person?
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Are contact details for these people readily available?
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Are the roles and responsibilities for these people clearly defined?
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Have the people involved in the management process had suitable training?
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Are all contractors involved in the management process clearly identified?
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Is the scope of work for each contractor clearly defined?
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Has contractor competency been checked?
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Have all other H&S issues related to water treatment management processes been considered?
Cooling Towers
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Are there any cooling towers at the building?
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Has the cooling tower(s) been notified to the local authority?
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Is there a written scheme for controlling the risk from exposure to legionella bacteria
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Does the scheme contain an up-to-date plan of the system (a schematic plan is acceptable)?
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Does the plan show:
- all cooling towers?
- all system control valves?
- all stand-by equipment, e.g. spare pumps?
- the location of system bleed valves?
- all associated storage tanks?
- all associated pipework?
- the location of chemical dosing points and/or injection points?
- the location of the system drain valve?
- the origin of the water supply?
- any parts that may be temporarily out of use?
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Does the scheme contain instructions for operating the system?
Cooling systems: Design and construction
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Does the position of the cooling tower affect:
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Is the cooling tower constructed from impervious materials?
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Are drift eliminators fitted?
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Are they:
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Is the area above the pond as enclosed as possible?
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Are all visible surfaces free from:
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Does the water flow evenly across the fill pack?
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Have all of the folowing been removed as far as possible:
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Are all those parts of the tower that become wet, acessible and/or removable for cleaning?
Cooling Tower Operation and Maintenance
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Is the system in regular operation?
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Are there procedures in place to operate standby equipment on a rotational basis?
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Is there an operations manual for the cooling system?
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If the tower is not in regular use, is it run once a week to circulate the treatment chemicals to all parts of the system?
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If the tower is out of use for longer than a week, are there procedures in place to bring the tower back into operation safely?
Water treatment programme
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Is there a water treatment programme in place?
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Are chemicals/biocides used to control:
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If no to any of the above, list the methods used below:
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If non-oxidising biocides are used, are two types used alternately?
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Are chemicals dosed automatically?
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If yes, are the pumps calibrated regularly?
Monitoring
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Is there a daily check to make sure that the system is operating as per the operations manual?
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Is there a daily visual check of the cleanliness of the water in the system?
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Is the physical condition of the system checked at least every week?
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Is the chemical composition of the cooling and make-up water monitored on a regular basis?
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Are the safe operating limits for each parameter which is being measured, known and recorded in the Water Treatment Log Book?
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Is the corrective action for out of limits situations recorded in the Water Treatment Log Book?
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Are the results of all tests and checks recorded?
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Are details of all remedial actions taken, recorded in the Water Treatment Log Book?
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Are dip slides taken on a weekly basis?
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Do the dip slides undergo the correct incubation process?
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Are results recorded so that trends over time can be identified?
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Are samples taken quarterly, to test for legionella?
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Has there been a need to test more frequently due to elevated readings?
Cleaning and disinfection
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Is there a written procedure for regular cleaning and disinfection of the system?
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Does this take place at least every 6 months?
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Does the cleaning and disinfection include:
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If packs cannot be removed, are there alternative methods of making sure that they remain clean in place?
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What methods are used to achieve this?
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If the system is not closed down every 6 months, list the reasons why, and the alternative measures taken to ensure the cleanliness of the system:
Hot and cold water services
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Type of system:
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Is there a written scheme for controlling the risk from exposure to legionella bacteria?
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Does the scheme contain an up to date plan of the system (a schematic is acceptable)?
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Does the plan show and identify:
- all system plant, for example water softeners, filters, strainers, pumps, non-return valves and all outlets, for example showers, wash-hand basins etc.?
- all standby equipment, for example spare pumps?
- all associated pipework and piping routes?
- all associated storage and header tanks?
- the origin of the water supply?
- any parts that may be out of use temporarily?
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Does the scheme contain instructions for the operation of the system?
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Does the scheme contain details of the precautions to be taken to control the risk of exposure to legionella bacteria?
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Does the scheme contain details of the checks that are to be carried out (and their frequency) to ensure that the scheme is effective?
Design and construction
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Are low corrosion materials used?
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Are TMV's fitted in the system?
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Are the TMV's fitted as close to the point of use as possible?
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Cold water system
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Are low use outlets installed upstream of higher used outlets?
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Has the amount of cold water storage been assesed and minimised, i.e. holds enough water for a day's use only?
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Is pipework insulated, and kept as far away from heat sources as possible?
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Is the cold water tank:
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Hot water system
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Does the calorifier storage capacity meet normal daily fluctuations in hot water use while maintaining a supply temperature of at least 50°C?
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Are the hot water distribution pipes insulated?
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Are multiple calorifiers, connected in parallel in use?
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Does the calorifier have the following fitted:.
- fitted correctly?
- effective?
Operation and maintenance
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Operation and maintenance
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If the water supplied to your building is not mains supply, has the water been pre-treated to make sure it is of the same quality as the mains
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Is the entire contents of the calorifier(s), including the base(s), heated to 60*C for an hour each day, for example by using a shunt pump?
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Are all outlets that are not needed cut back as far as the main pipe run?
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Are there arrangements to incorporate standby equipment, for example calorifiers, pumps, into routine use?
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If little used outlets have not been removed, are there arrangements in place to either:
- flush them through on at least a weekly basis?
- carry out a safe purge of stagnant water before use?
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If thermostatic mixing valves are fitted, are they included in the maintenance schedule?
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If fitted, is the temperature of the water supply to the thermostatic mixing valves checked on a monthly basis?
Water treatment processes
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Is there a water treatment programme in place?
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Is temperature used as a control method?
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Are biocides used as a control method? If yes, gives details below:
Monitoring
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Temperature
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If there is a risk of scalding (for example where the young, elderly or disabled may use the outlets), are thermostatic mixing valves fitted?
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Is the temperature of sentinel hot and cold water outlets checked on a monthly basis?<br><br>(Note: cold water should be 20*C or below, hot water at least 50*C)
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If fitted, is the temperature of the water supply to thermostatic mixing valves checked on a six-monthly basis?
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Is the temperature of the water in the outlet and return pipes of the calorifier checked on a quarterly basis?
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Is the temperature of the incoming water supply checked on a six-monthly basis?
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Is the temperature of a representative number of hot and cold water outlet checked on an annual basis?
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Biocides
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Is the control level required, known and recorded in the operations manual?
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Is the rate of release/rate of addition of biocides known and recorded?
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Is the concentration of biocides at sentinel outlets checked on a monthly basis?
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Is the concentration of biocide checked at representative outlets on an annual basis?
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General
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On an annual basis is there:
- a drain valve?
- a temperature gauge on the inlet and outlet?
- an access panel?
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Are the results of all tests and checks recorded, together with details of any remedial action taken (if required)?
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Microbiological
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Are there procedures in place to identify circumstances when either general microbiological monitoring or sampling for legionella would appropriate?
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If there are procedures in place, do these identify where samples should be taken, and the frequency and actions required?
Cleaning and disinfection
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Have the circumstances when cleaning and disinfection of the hot water system would be appropriate been identified?
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If cleaning and disinfection were to be carried out, which of the the following methods would be used?
- dead legs/blind ends?
- redundant pipework?
- redundant plan?
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Are procedures in place for the chosen method of cleaning and disinfection?