Title Page
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Location of work instruction:
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Prepared by:
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Date of the Inspection
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Read work instructions
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Mark items accordingly if they have been "Completed" or "Incomplete"
Lathes
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Select correct part program
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Orientation of drum effects on balancer (rough TIR and jaw 1)
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Verify weight at balancer and adjust orientation
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Changing lathe rest ring
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Master marposs correctly (don't break gripper pads)
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Evaluate marposs measurement failure
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Use of Toolboss
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Choosing correct insert and hardware
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Index Inserts
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Cleaning lathe tools before putting tool in machine
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Watching and listening of tool paths in lathe (sound is very important)
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Lathe offsets (geometry and wear explanation "Collision")
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Understand operation of single block button, feedrate override, reset, and emergency stop on all machines
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Always make sure machine axis' are clear during any restart
Drill
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Changing drill
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When to change drill insert (before 65% spindle load for huele drill)
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Check first piece after change of tooling or set up after changeover
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Watching and listening of tool paths in drill (sound very important)
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Always make sure machine axis' are clear during any restart
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Understand operation of single block button, feedrate override, reset, and emergency stop on all machines
Gantry/In feed line/Out feed line
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Set up of orientation and V-block
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Look for date stamp if missing you need to hand stamp
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Single block button, feedrate override, reset, and emergency stop
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Always make sure machine axis' are clear during any restart
Quality
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What is 100% inspection (examples: visual for machine, and foundry defects, burrs)
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Check any part with pin mic if red or black lined
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Two full layouts daily, or when you have apart number change over
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Paperwork
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Check first piece after change of tooling or set up
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Dropped drum procedure
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Gage verification (what is the procedure if the gage verification requires a large correction (.005” or larger). Previous shifts parts should be sampled in the areas where that gage was used.
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Gauge handling, care, and storage.
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Procedure for gages that are dropped, damaged, or not working properly.
Drum paint
Machine
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Evaluating part for complete paint coverage
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Measuring paint thickness (visual)
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Adjusting paint thickness, gun assembly, cleaning, and gun positioning
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Restarting paint line (dealing with common faults)
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Change paint barrels
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Flushing lines
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Location of e-stops
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How to change paint fliters
Robots
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How to start robots up after fault
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How to fix common robot issues
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Do not power robots off
End of shift clean up
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TPM
Signature
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Supervisor should only sign after verifying trainee is capable of performing all tasks. All new employees must be signed off prior to 30 day review.
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Trainee:
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Supervisor / Team leader
