Weekly Batch Plant Inspection Log

• Conducted on:

  Date

• Inspected Plant:

  Select Danbury Groton Hamden Manchester New Britain Newington Newtown North Branford Old Saybrook Portland Wallingford Waterbury

  • Danbury
  • Groton
  • Hamden
  • Manchester
  • New Britain
  • Newington
  • Newtown
  • North Branford
  • Old Saybrook
  • Portland
  • Wallingford
  • Waterbury

• Employees Performing Inspection:

• This form pertains to the weekly inspection of Tilcon's asphalt plants. Employees are required to identify whether there are any problems with the components of the asphalt plant listed on this form. If there are any existing problems, describe them in depth. When repairs are completed on documented problems, employees may edit previously submitted forms and include the date said repairs were performed.

Feeders

Belts (condition, splice)

• Is there a visual risk/problem?

  No

  Yes

• Problems

• Date Repaired

  Date

Tail (pulley take-ups, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, reducer belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Head (pulley, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Conveyors

Belts (condition, splice)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Idlers (troughing, return)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Tail (pulley take-ups, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, reducer belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Head (pulley, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Exhauster

Drive (motor, reducer belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Bearings

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Fugitive System

Drive (motor, reducer belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Bearings

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Dryer

Vibrators

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Trunnions

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, Shv/spr, belts/chain)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Burner

Valves (gas, oil, air)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, belts, drive motor)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Hot Elevator

Boot (shaft, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Head (shaft, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, Shv/spr, belts/chain)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Screen

Bearings (leaks, etc.)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, sheaves, belts)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Hot Bins

Gates (cylinders, valves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Mixer

Weighhopper (gate, cylinder, valve)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Kettle (gate, cylinder, valve)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Injection Pump (cylinder, valve, drive)

• Is there a visual risk/problem?

  No

  Yes

• Date Repaired

  Date

• Problems:

Drive (motor, red., coup., belts, shv.)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Bearings

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Bullgears

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Air Compressors

Drive (motor, coupling, air end)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Filters (air, oil, separator, leaks)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Air Dryer

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Baghouse

Drive (motor, red., belts, shv.)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Bearings (tail, hard iron)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Rotary Valve

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Actuators

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Inclined Screws

Drive (motor, red., belts, shv.)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Bearings (tail, hard iron)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

A/C System

Pump Drive (motor, red., belts, shv.)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Tank Heater (motor, valves, controls)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Oil Heater (motor, valves, controls)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Hot Oil Pump (motor, coupling)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Silos

Batchers (cyl., valves, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Gates (cyl., valves, oilers, seals)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Transfer Slatt

Drive (motor, shv/spr, coup, belt/chain)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Tail (sprocket, bearings, shaft)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Head (red., sprocket, bearings, shaft)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Main Slatt

Drive (motor, shv/spr, coup, belt/chain)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Tail (sprocket, bearings, shaft)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Head (red., sprocket, bearings, shaft)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

RAP Main Bin

Belts (condition, splice)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Tail (pulley, take-ups, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, reducer, belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Head (pulley, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Bin (gates, skirts, vibrator, air cannon)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

RAP Conveyors

Belts (condition, splice)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Idlers (troughing, return)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Tail (pulley, take-ups, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, reducer, belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Head (pulley, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

RAP Screen

Bearing (leaks, etc.)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Screen Cloth

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

RAP Scavenger System

Drive (motor, belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Bearing (leaks, etc.)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Fan (blade, housing, duct-work)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

RAP Weigh Hopper

Belt (condition, splice)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Bin (cyl., valve, skirts, liner)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Tail (pulley, take-ups, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Drive (motor, reducer, belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Head (pulley, bearings)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

Chute (liners, vibrators)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

RAP Crusher

Drive (motor, belts, sheaves)

• Is there a visual risk/problem?

  No

  Yes

• Problems:

• Date Repaired

  Date

• Employee Name:

  Sign