QUALITY INSPECTION PROCESS FORM (QIPF)
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ETR SERVICES, LTD.
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Form No. QIPF-BTL-1
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Revision No. 1
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ASME QC Manual Exhibit No. 1A
GENERAL INFORMATION
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AUDIT TITLE:
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CONDUCTED ON:
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PREPARED BY:
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LOCATION:
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JOB #:
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VESSEL SERIAL NUMBER
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NATIONAL BOARD # (IF KNOWN):
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Welding Performed In Accordance With WPS ETR- _______ REV. ____
SECTIONS
SHELL
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Heat Number(s):
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Fitter/Welder _ Verify Dimensions - O.D. & Wall Thickness
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QC _ Verify Dimensions - O.D. & Wall Thickness
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Date Complete
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Fitter/Welder _ Orientation Layout Top Plan View
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QC _ Orientation Layout Top Plan View
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Date Complete
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Fitter/Welder _ General Layout (including attachments)
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QC _ General Layout (including attachments)
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Date Complete
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Fitter/Welder _ Internals Layout
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QC _ Internals Layout
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Date Complete
HEADS
Head A (bottom if vertical) - Process
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Head A _ Heat Numbers:
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Fitter/Welder _ Fit-Up
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QC Initial _ Fit-Up
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Date Complete
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Welder Stencil _ Root Weld (R)
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Welder Stencil _ Fill Weld (F)
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Welder Stencil _ Cap Weld (C)
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QC Initial _ R / F / C
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Date Complete
Head B (top if vertical) - Process
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Head B _ Heat Numbers:
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Fitter/Welder _ Fit-Up
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QC Initial _ Fit-Up
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Date Complete
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Welder Stencil _ Root Weld (R)
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Welder Stencil _ Fill Weld (F)
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Welder Stencil _ Cap Weld (C)
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QC Initial _ R / F / C
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Date Complete
FLANGED NOZZLES
Heat #s
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A:
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B:
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C:
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D:
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E:
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F:
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G:
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H:
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OTHER: (add any additional nozzles)
Nozzles Inspection
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Fitter/Welder _Verify Size & Rating for Each Location
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QC _Verify Size & Rating for Each Location
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Date Complete
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Fitter/Welder _Nozzle Fit-Up (Level,Square,2-Hole, Projection)
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QC _Nozzle Fit-Up (Level,Square,2-Hole, Projection)
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Date Complete
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Fitter/Welder _Nozzle Root & Final Weld
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QC _Nozzle Root & Final Weld
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Date Complete
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Fitter/Welder _Repad Fit / Weld & Weep-Hole Location
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QC _Repad Fit / Weld & Weep-Hole Location
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Date Complete
COUPLINGS/THREADOLETS
Heat #s
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A:
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B:
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C:
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D:
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E:
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F:
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G:
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H:
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OTHER: (add any additional nozzles)
Coupls/TOLs Inspection
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Fitter/Welder _Verify Size & Rating for Each Location
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QC _Verify Size & Rating for Each Location
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Date Complete
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Fitter/Welder _Fit-Up (Level, Square, Projection)
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QC _Fit-Up (Level, Square, Projection)
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Date Complete
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Fitter/Welder _Root & Final Weld
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QC _Root & Final Weld
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Date Complete
ATTACHMENTS
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Internals Heat #s (List Size/Type/Heat Code, When Req'd)
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Fitter/Welder/QC _Supports Fit & Weld
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Date Complete
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Fitter/Welder/QC _Name Plate Bracket Fit & Weld
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Date Complete
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Fitter/Welder/QC _Internals Fit & Weld
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Date Complete
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Fitter/Welder/QC _Attachments Fit & Weld
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Date Complete
COMMENTS
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Notes/Comments:
HOLD POINTS
MTR's Reviewed
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QC
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DATE:
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Authorized Inspector
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DATE:
Dwgs/Worksheets/Calcs Reviewed & Approved
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QC
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DATE:
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Authorized Inspector
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DATE:
Internals Inspection Complete
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QC
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DATE:
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Authorized Inspector
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DATE:
Post-Weld Heat Treatment Review & Acceptance
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QC
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DATE:
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Authorized Inspector
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DATE:
Nondestructive Testing
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QC
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DATE:
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Authorized Inspector
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DATE:
Pressure Test
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Pressure Test Gauge #:
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Test Gauge Range (ex. 0-1000 psi):
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QC
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DATE:
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Authorized Inspector
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DATE:
Nameplate Attached
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QC
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DATE:
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Authorized Inspector
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DATE:
U1A Signed
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QC
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DATE:
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Authorized Inspector
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DATE:
