HEADER DEPARTMENT TRAVELER
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Document No. QIPF-HDR-1
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Audit Title: HEADER DEPT CHECKLIST
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Conducted on
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Prepared by
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Location
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HEADER SERIAL #
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NB # (IF KNOWN)
WPS
WELDING PROCEDURE ETR WPS & REVISION #
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ETR-007 REV. 1
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ETR-007-CJ REV. 0
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ETR-007-HT REV. 0
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ETR-007-CJ-HT REV. 0
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ETR-008 REV. 0
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ETR-008-CJ REV. 0
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ETR-021 REV. 1
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ETR-021-CJ REV. 1
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OTHER (LIST)
NDT
NON-DESTRUCTIVE TESTING
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MAG TEST BEVELS (PLATE) BEFORE WELDING (WHEN REQ'D)
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MAG TEST AFTER WELDING (WHEN REQ'D)
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MAG TEST REPORT COMPLETE
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PWHT REQUIRED?
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PWHT COMPLETE AND ACCURATE PER REQUIREMENTS
HEADERS FIT-UP & WELD-OUT
BOX HEADER FRONT FIT & WELD
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TUBE/PLUG SHEET HEAT #s
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WRAPPER HEAT #s
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END PLATE HEAT #s
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TS/PS HOLE ORIENTATION
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HEADER FIT - SQUARE
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PASS PLATE(S) - LOCATION / FIT-UP
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PASS PLATE WELDS - QUALITY
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WRAPPER & END PLATES - FIT-UP
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WRAPPER & END PLATES WELDS - ROOT & FILL
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WRAPPER & END PLATES WELDS - CAP
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HEADER WARPAGE - WITHIN TOLERANCE (.25" MAX)
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PASS PLATE(S) WELDS SIZE/QUALITY ACCEPTIBLE
- SIGNATURE OR INITIAL
- DATE
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WELDER STENCILS
- SIGNATURE OR INITIAL
- DATE
HEADER FRONT - FLANGED NOZZLES - FIT & WELD
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FLANGE HEAT NOs
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LOCATION
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HOLE SIZE
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SIZE, SCHEDULE AND RATING
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"2-HOLE" STRADDLES NATURAL CENTER LINE
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ANGLE, HEIGHT, LENGTH
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ROOT OPENING
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WELD ROOT PENETRATION, SIZE, QUALITY
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WELD FINAL INSPECTION
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RE-CHECK OF NOZZLE ORIENTATION & ANGLE
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WELDER STENCILS
HEADER FRONT - COUPLINGS AND THREAD-O-LETS - FIT & WELD
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THREAD-O-LET HEAT #s
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COUPLING HEAT #s
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NOZZLE LOCATION / HOLE SIZE
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COUPLING / O-LET - SIZE, SCHEDULE AND RATING
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COUPLING / O-LET - ANGLE, HEIGHT
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COUPLING / O-LET - ROOT OPENING
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COUPLING / O-LET - WELD ROOT PENETRATION
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WELD FINAL INSPECTION
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RE-CHECK OF NOZZLE ORIENTATION AND ANGLE
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WELDER STENCILS
COMPLETE FRONT HEADER MOVEMENT
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HEADER CAN BE SENT TO DRILLS DEPARTMENT-SEE HEADER CLEANOUT TRAVELER
BOX HEADER BACK - FIT & WELD
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TUBE/PLUG SHEET HEAT #s
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WRAPPER HEAT #s
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END PLATE HEAT #s
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TS/PS HOLE ORIENTATION
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HEADER FIT - SQUARE
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PASS PLATE(S) - LOCATION / FIT-UP
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PASS PLATE WELDS - QUALITY
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WRAPPER & END PLATES - FIT-UP
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WRAPPER & END PLATES WELDS - ROOT & FILL
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WRAPPER & END PLATES WELDS - CAP
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HEADER WARPAGE - WITHIN TOLERANCE (.25" MAX)
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PASS PLATE(S) WELDS SIZE/QUALITY ACCEPTIBLE
- SIGNATURE OR INITIAL
- DATE
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WELDER STENCILS
- SIGNATURE OR INITIAL
- DATE
HEADER BACK FLANGED NOZZLES - FIT & WELD
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FLANGE HEAT NOs
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LOCATION
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HOLE SIZE
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SIZE, SCHEDULE AND RATING
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"2-HOLE" STRADDLES NATURAL CENTER LINE
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ANGLE, HEIGHT, LENGTH
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ROOT OPENING
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WELD ROOT PENETRATION, SIZE, QUALITY
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WELD FINAL INSPECTION
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RE-CHECK OF NOZZLE ORIENTATION & ANGLE
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WELDER STENCILS
HEADER BACK - COUPLINGS & THREAD-O-LETS - FIT & WELD.
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THREAD-O-LET HEAT #s
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COUPLING HEAT #s
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NOZZLE LOCATION / HOLE SIZE
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COUPLING / O-LET - SIZE, SCHEDULE AND RATING
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COUPLING / O-LET - ANGLE, HEIGHT
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COUPLING / O-LET - ROOT OPENING
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COUPLING / O-LET - WELD ROOT PENETRATION
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WELD FINAL INSPECTION
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RE-CHECK OF NOZZLE ORIENTATION AND ANGLE
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WELDER STENCILS
COMPLETE BACK HEADER MOVEMENT
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HEADER CAN BE SENT TO DRILLS DEPARTMENT-SEE HEADER CLEANOUT TRAVELER
QC & AI HOLD POINTS SIGN-OFF
REVIEW AND REQUIREMENTS
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ASME CODE HEADERS?
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MATERIAL TEST REPORTS REVIEWED BY QUALITY CONTROL
- SIGNATURE OR INITIAL
- DATE
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MATERIAL TEST REPORTS REVIEWED BY AUTHORIZED INSPECTOR
- SIGNATURE OR INITIAL
- DATE
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WORKSHEETS AND CALCULATIONS REVIEWED BY QUALITY CONTROL
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WORKSHEETS AND CALCULATIONS REVIEWED BY AUTHORIZED INSPECTOR
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INTERNALS INSPECTION COMPLETE BY QC
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INTERNALS INSPECTION COMPLETE BY AI
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NDT REVIEW BY AI
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NDT REVIEW BY QC
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PWHT REVIEW BY AI
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PWHT REVIEW BY QC
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HYDROSTATIC TEST PASSED BY QC
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HYDROSTATIC TEST PASSED BY AI
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ASME, U AND NB STAMPS APPLIED TO NAMEPLATES
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U1A SIGNED BY QCM
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U1A SIGNED BY AI
