5S - Audit Checklist - Shopfloor

• Audit Objective: -
  The objective of the audit is to look for positive evidence to verify conformance to the requirements of 5S principles.
  Ensuring that the system is demonstrating the ability to support the achievement of 5S through adequate housekeeping, control of equipment and documented procedures
  

• Audit Scope: -
  The scope of the assessment is compliance to 5S and the defined audit schedule
  

• Audit Criteria: -
  5S checklist
  

• Document No.

• Conducted by

• Conducted on

  Date

Safety

• During walk round is all safety PPE being worn?

  Yes

  No

Sort

• Are Red tag quarantine areas [red stillage] in use. Are Red Tags attached and well organised?

  Yes

  No

• Only the necessary materials and inventory required to manufacture the current product is in the area?

  Yes

  No

• Only the necessary tools required to manufacture the current product are in the area.?

  Yes

  No

• Personal belongings are stored in lockers or in their designated location. There are no other general objects lying in the area?

  Yes

  No

Set in Order

• Aisles and walkways are clearly identified and unobstructed. Work areas are clearly defined and unobstructed? (Demarkation)

  Yes

  No

• Are cleaning stations available, identified and in use. All tools required present?<br>

  Yes

  No

• Tools and equipment are correctly identified, safely stored in their designated location?

  Yes

  No

• Material or WIP stored and identified correctly?

  Yes

  No

Shine & Sweep

• Area has a documented cleaning standard and operators are aware of it. Cleaning is performed habitually?

  Yes

  No

• All equipment, walls and areas are neatly painted?

  Yes

  No

• Floor areas are clean and free of dirt, oil or grease?

  Yes

  No

• Cupboards are kept tidy, in order, with the doors closed?

  Yes

  No

Standardise

• Area standards are documented and visible for the first 3 S's<br>

  Yes

  No

• Checklists / Routing etc are being completed to audit compliance standard (i.e per shift) ?

  Yes

  No

• All employees are participating in the 5S activities?

  Yes

  No

• Regular audits are being carried out to schedule?

  Yes

  No

Sustain

• Is 5S results being posted on the team board, current and discussed daily?

  Yes

  No

• All data or information posted within the area is clearly defined, current and meaningful to the area?

  Yes

  No

• Cleaning stations well maintained

  Yes

  No

• All team members are trained in 5S. Any area personnel can explain what 5S is and their role within the area?

  Yes

  No

Audit Completed

• Select date

  Date

• Closed By: