5S Checklist - Production

• Document No.

• Area / Resource

• Auditee

• Auditor(s)

  Select Antonio Cesaria Danny Viveiros Joanne Mozes Joe Meier John George Kevin Sheehan Mihai Anghel Neil Geddes Rhonda Lobraico Julie Robertson

  • Antonio Cesaria
  • Danny Viveiros
  • Joanne Mozes
  • Joe Meier
  • John George
  • Kevin Sheehan
  • Mihai Anghel
  • Neil Geddes
  • Rhonda Lobraico
  • Julie Robertson

• Conducted on

  Date

• Previous Score

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Sort (S1) ⭐️

• Are all unnecessary items (racks / tools / totes) removed the area?

  Yes

  No

• Actions to be taken by owner

• Are all necessary items in proper working order and condition?

  Yes

  No

• Actions to be taken by owner

• Are the red totes per standard?

  Yes

  No

• Actions to be taken by owner

• Are the material racks to the correct size (1 hr or 2 boxes)?

  Yes

  No

• Actions to be taken by owner

• Is operator following 1 pcs flow? Document Name of Operator

  Yes

  No

• Actions to be taken by owner

• Is the operator following the SOS sheets and achieving CT?

  Yes

  No

• Actions to be taken by owner

• If all items on S1 are met (Y), then move to S2

Set In Order (S2) ⭐️⭐️

• Is the set up instruction posted on line / in binder ?

  Yes

  No

• Actions to be taken by owner

• Is the SOS present and in a binder located on the Line Leader's desk?

  Yes

  No

• Actions to be taken by owner

• Are the floor tape and markings removed?

  Yes

  No

• Actions to be taken by owner

• Are all cables and lines off the floor and properly tied up?

  Yes

  No

• Actions to be taken by owner

• Are there home locations for all hand tools / quality tools and binders?

  Yes

  No

• Actions to be taken by owner

• If all items on S2 are met (Y), then move to S3

Shine (S3) ⭐️⭐️⭐️

• Are the rework table and Line Leader desk clean?

  Yes

  No

• Actions to be taken by owner

• Is the equipment clean (inside and out)?

  Yes

  No

• Actions to be taken by owner

• Are the cabinets and drawers clean (inside and out)?

  Yes

  No

• Actions to be taken by owner

• Are the hand tools and quality tools clean?

  Yes

  No

• Actions to be taken by owner

• Is there evidence of frequent cleaning?

  Yes

  No

• Actions to be taken by owner

• If all items on S3 are met (Y), then move to S4

Standardize (S4) ⭐️⭐️⭐️⭐️

• Is the production board up to date?

  Yes

  No

• Actions to be taken by owner

• Are all the floor mats the same and in good order?

  Yes

  No

• Actions to be taken by owner

• Are the boundary samples clean and organized?

  Yes

  No

• Actions to be taken by owner

• Are all totes or bins off the floor?

  Yes

  No

• Actions to be taken by owner

• Are all totes, bins or skids removed from the aisleways?

  Yes

  No

• Actions to be taken by owner

• If all items on S4 are met (Y), then move to S5

Sustain (S5) ⭐️⭐️⭐️⭐️⭐️

• Is there a system for educating, maintaining and monitoring the process?

  Yes

  No

• Actions to be taken by owner

• Star Rank

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• LL Sign-off To acknowledge acceptance of audit

  Sign

• Sup / Mgr Sign-off Elevation process if actions not done

  Sign

• SCORING: Star rank is issued only when all objectives are met. If area is partially complete, fall back to previous star.
  SCORING: Plant zones will receive the lowest star ranking of the lines contained.