General Checks
Check main isolation point is present, working and serviceable.
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Check pre start book for any reported defects and report back to maintenance supervisor
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Ground Level Checks
Undercarriage hydraulic components for leaks
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Rotary connection, travel drives and motors
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Rollers and idlers for leaks and damages (note position)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Start counting rollers position from idlers
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
GET condition (tips, lip and wing shrouds)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Bucket in general (cracks & damage)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Ladder and service trap condition
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Bucket grease lines condition
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Attachment cylinder leaks (damaged rod chrome)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Attachment hoses and pipes (mounting & leaks)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Pins for grease delivery and pin covers/locks
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Undercarriage mounting bolts and cracks and damage
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Swing grease delivery (teeth and bearings)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Emergency stop cord or switch condition
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Engine Bay Checks
Engine oil level(s)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Air intake and exhaust piping for leaks
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Heat shields and blankets condition
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Radiators cleanliness + leaks and mounts
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Alternator and A/C belts
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Fluids leaks (oil, coolant and fuel)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Operation of service lights
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Emergency stop switches (condition)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Wiring harness in general (alternator, engine...)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Valve Bank Checks
High pressure filter & control blocks (leaks & mounting)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Control valves clamping hoses & pipes condition
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Pump supply lines and clamping (condition)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Emergency stop switches (condition)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Floors plates & access doors and handles condition
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Swing motors and swing boxes leaks and mounting
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Swing boxes oil level
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Air pressure and air leaks + air pressure in hyd. Tank
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Grease Pumps operation and leaks
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Operation of service lights
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Pump Room
Pumps for leaks and mounting
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Electric harnesses secured properly
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Pilot lines condition and secured (not rubbing)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Splitterbox oil level
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Emergency stop switches (condition)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
HP hoses condition and secured (not rubbing + leaks)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Fire Detection & Suppression System
Fire Extinguishing tanks (Pressure and condition)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Manual actutation switches condition
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Cab fire suppression module reading OK
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Hand held Fire Extinguishers gauges
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Hydraulic Oil Cooler
Hydraulic oil coolers cleanliness and leaks + mounting
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Hydraulic cooler fans + motors (leakage & mounting)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Final drives Lifetime seals cavity oil level (if fitted)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Top Deck Cab
Prelub and start functions
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Fault codes on screen
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Camera function (if fitted)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Seat condition and operation
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Joysticks/pedals and horn condition and function
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Attachment pin and bush movement and grease delivery (Supervisor to complete - see diagram on next page)
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Cab door, deal and latch condition
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Windows condition
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Both A/C function
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Review operator pre-start book
1 - Defect found and repaired.
2 - Defect found and recorded on plant defect record, machine safe to operate.
3 - OK (all systems are working).
Comments
Signoffs
link copied
Lance Matthews
6163-DM-PL-F1017 - Liebherr R9400 Daily Excavator Inspection
6163-DM-PL-F1017 Liebherr R9400 Daily Excavator Inspection
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