6163-DM-PL-F1017 - Liebherr R9400 Daily Excavator Inspection

• Liebherr R9400 Daily Excavator Inspection

• Document Number: 6163-DM-PL-F1018 Liebherr R9400 Daily Excavator Inspection

• Asset ID#

• SMU

• Work Order Number

• inspection Conducted:

  Date

• Shift

  Night Shift

  Day Shift

• Service Labour Personnel

General Checks

• Check main isolation point is present, working and serviceable.

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Check pre start book for any reported defects and report back to maintenance supervisor

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

Ground Level Checks

• Undercarriage hydraulic components for leaks

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Rotary connection, travel drives and motors

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Rollers and idlers for leaks and damages (note position)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Start counting rollers position from idlers

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• GET condition (tips, lip and wing shrouds)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Bucket in general (cracks & damage)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Ladder and service trap condition

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Bucket grease lines condition

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Attachment cylinder leaks (damaged rod chrome)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Attachment hoses and pipes (mounting & leaks)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Pins for grease delivery and pin covers/locks

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Undercarriage mounting bolts and cracks and damage

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Swing grease delivery (teeth and bearings)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Emergency stop cord or switch condition

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

Engine Bay Checks

• Engine oil level(s)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Air intake and exhaust piping for leaks

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Heat shields and blankets condition

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Radiators cleanliness + leaks and mounts

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Alternator and A/C belts

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Fluids leaks (oil, coolant and fuel)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Operation of service lights

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Emergency stop switches (condition)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Wiring harness in general (alternator, engine...)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

Valve Bank Checks

• High pressure filter & control blocks (leaks & mounting)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Control valves clamping hoses & pipes condition

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Pump supply lines and clamping (condition)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Emergency stop switches (condition)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Floors plates & access doors and handles condition

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Swing motors and swing boxes leaks and mounting

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Swing boxes oil level

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Air pressure and air leaks + air pressure in hyd. Tank

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Grease Pumps operation and leaks

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Operation of service lights

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

Pump Room

• Pumps for leaks and mounting

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Electric harnesses secured properly

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Pilot lines condition and secured (not rubbing)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Splitterbox oil level

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Emergency stop switches (condition)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• HP hoses condition and secured (not rubbing + leaks)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

Fire Detection & Suppression System

• Fire Extinguishing tanks (Pressure and condition)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Manual actutation switches condition

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Cab fire suppression module reading OK

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Hand held Fire Extinguishers gauges

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

Hydraulic Oil Cooler

• Hydraulic oil coolers cleanliness and leaks + mounting

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Hydraulic cooler fans + motors (leakage & mounting)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Final drives Lifetime seals cavity oil level (if fitted)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

Top Deck

• Air filter restriction indicators (reset after checking)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Handrails ad panels

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Exhaust system and covers

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

Cab

• Prelub and start functions

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Fault codes on screen

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Camera function (if fitted)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Seat condition and operation

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Joysticks/pedals and horn condition and function

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Attachment pin and bush movement and grease delivery (Supervisor to complete - see diagram on next page)

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Cab door, deal and latch condition

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Windows condition

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Both A/C function

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Review operator pre-start book

  1 - Defect found and repaired.

  2 - Defect found and recorded on plant defect record, machine safe to operate.

  3 - OK (all systems are working).

• Comments

Signoffs

• Operational Checks Carried Out By

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• Checked and Recorded By

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