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  • Critical Risk Inspection - Hydraulic Tooling Inspection

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Critical Risk Inspection - Hydraulic Tooling Inspection

  • The hazard inspection must be conducted by a Supervisor and/or Safety and Health Representative and/or an employee, as follows:
    1. For EVERY inspection requirement, indicate the item as Compliant (C), Non-Compliant (NC) or Not Applicable (N/A)
    2. For every non-compliance identified, provide the location and a description in the comments section. Note: Include positive comments on section. Note: Include positive comments on compliance, not just negatives
    3. Enter defects or non-compliances in the applicable site registers, i.e. electrical equipment defects must be entered into the Electrical Register
    4. At inspection completion, discuss the non-conformances with the Area Superintendent and determine an action, completion date and responsible person - enter this in the agreed actions section of this form
    5. Forward the completed inspection to the Safety Department
    6. The Safety Department is to check that ALL identified non-conformances for that month have been corrected and or entered into INX.

Hydraulic Tooling Inspection

    Hydraulic Tooling Inspection
  • Randomly select and inspect four hydraulic torqueing devices and record details

  • Hydraulic Tooling Record Details

  • Are all hydraulic tools inclusive of hydraulic pump pressure gauges, tool heads and master gauges recorded on the site calibration register?

  • Are calibration certificates available for all calibrations?

  • Is the tool head within its 6-months calibration requirement?

  • Is the pump and gauge within its 12-month calibration requirement?

  • Is the master gauge within its 12-months calibration requirement?

  • Is a logbook used to record usage and pre work inspections such as DM-PL-1030 Hydraulic Torqueing Device Log Book?

  • Does the pre-use inspection include:<br>• Hydraulic oil reservoir;<br>• Fittings ;<br>• Master gauge;<br>• Head calibration;<br>• Hose lines &<br>• Tool head are checked and recorded prior to use?<br>

  • Are JHA’s completed prior to the use of hydraulic tooling?

  • Are Original Equipment Manufacturers (OEM) manuals available in English to employees? (Note manuals are required to be available)

  • Are sheaths fitted to all hose connection points?

  • Is spare hydraulic tooling available, including fittings and impact sockets on the project?

  • Is hydraulic tooling stored in a manner in which it won’t be damaged?

  • Does all hydraulic tooling clearly display its name plate, maximum torque and model number?

  • Are manual torque multipliers available for use? These are a banned tool and should be removed from service.

  • Is a copy of the pressure–torque conversion table available with the hydraulic tool?

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