6S

• Document No.

• Audit Title

• Client / Site

• Conducted on

  Date

• Prepared by

• Location
  Address

• Personnel

Safety

• Work area and aisle-ways are free from protruding , sharp, exposed objects, potential trip hazards or low overhead structures.

  Yes

  No

  N/A

• Comments

• Work area free from any fire risks. There are no daisy-chained extension cords. Flammable chemicals are stored according to MSDS sheet.

  Yes

  No

  N/A

• Comments

• Employees are aware of the location of nearest fire extinguisher, first aid kit, AED unit, and eye wash station. All safety equipment (including safety harness) are fully functional and certified for use.

  Yes

  No

  N/A

• Comments

• Employees can identify shelter and evacuation locations. All fire exits are accessible.

  Yes

  No

  N/A

• Comments

Sort

• Only the required items and furniture are present at the workstation. All broken or unnecessary workbenches, chairs, shelves, file cabinets, carts, etc. are removed from the work area.

  Yes

  No

  N/A

• Comments

• Only the required equipment (station/test equipment, fixtures, etc.) is present at the workstation. All broken and unnecessary equipment not required to make the current product is removed from the work area.

  Yes

  No

  N/A

• Comments

• Only the required tools are present at the workstation. Items not required are removed from the work area.

  Yes

  No

  N/A

• Comments

• Only the required components and expense materials are present at the workstation. There are no excessive amount located at the work area.

  Yes

  No

  N/A

• Comments

• Only the required office supplies necessary to perform work (pens, notebooks, markers, etc.) are present at the workstation.

  Yes

  No

  N/A

• Comments

Set-In-Order

• All workbenches, chairs, shelves, file cabinets, cart, etc. are clearly labeled with the appropriate signage. All carts have appropriate license plate that corresponds with designated floor locations.

  Yes

  No

  N/A

• Comments

• All equipment is clearly labeled and placed in designated locations when not in use.

  Yes

  No

  N/A

• Comments

• All tools are clearly labeled and have designated storage locations to allow easy identification if absent (ex. Shadow boards).

  Yes

  No

  N/A

• Comments

• All paperwork (MTs, Travelers, DHRs,etc.) are properly labeled and have clearly defined locations.

  Yes

  No

  N/A

• Comments

• All components and expense material containers are clearly defined and properly labeled. All containers have a designated location.

  Yes

  No

  N/A

• Comments

• All office supplies are identified and clearly labeled at the workstation.

  Yes

  No

  N/A

• Comments

• Floor designation are clearly identified to tape standards (ex. WIP, Rejected Marterials, Equipment, etc.).

  Yes

  No

  N/A

• Comments

Shine

• All work surfaces are kept clean and free from any debris .

  Yes

  No

  N/A

• Comments

• All equipment is kept clean and in good working order.

  Yes

  No

  N/A

• Comments

• All tools are kept clean and in good working order.

  Yes

  No

  N/A

• Comments

• All cleaning equipment (brooms, dust pans, etc.) are neatly stored and readily available when needed.

  Yes

  No

  N/A

• Comments

• Floors are free from dirt, debris, parts, hardware, empty boxes, empty packaging, material, empty pallets, etc. All floor tape and signage are free from damage.

  Yes

  No

  N/A

• Comments

Standardize

• All community information is organized and up-to-date.

  Yes

  No

  N/A

• Comments

• Equipment maintenance records are visible and within PM/Calibration date.

  Yes

  No

  N/A

• Comments

• Results of the previous audit are posted and clearly visible to to the entire team. Action items from previous are being addressed.

  Yes

  No

  N/A

• Comments

• Taping standards are being followed.

  Yes

  No

  N/A

• Comments

Sustain

• Employees can name and define all 6S phases

  Yes

  No

  N/A

• Comments

• Employees can name all 7 forms of waste and identify at least one form in their work area.

  Yes

  No

  N/A

• Comments

• There is evidence of production floor flow (material, people, process,etc.).

  Yes

  No

  N/A

• Comments

• 6S time schedule is displayed and employees are engaged in 6S activities during that time. Daily cleaning schedules (champions, areas of responsibilities, and sign-offs) are kept up-to-date

  Yes

  No

  N/A

• Comments

• ESD procedures followed. Check expiration date on solder, Loctite, batteries, and label ribbon.

  Yes

  No

  N/A

• Comments