Barwiser 22 PM

• Site conducted

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• Conducted on

  Date

• Prepared by

Barwiser 22 #4

1. For efficiency, have all tools/materials known to be needed for the scheduled maintenance ready prior to starting 2. Communicate with supervisors/operators of the scheduled maintenance to be performed. Briefly discuss how the equipment is running and if there are any problems that they know of that need to be addressed. Inform them of the pending LOTOTO of the machine 3. Do a walk around, checking the general condition for any obvious damage/deficiencies. 4. Perform systems check; making sure safety devices, bin arms, rollers, etc. are functioning properly. 5. Perform LOTOTO procedures. Procedures should be in the document box located on the machine. Perform “Group LOTOTO” procedures if more than one person is working on the machine. 6. Perform all scheduled maintenance 7. If replacement parts are necessary, look for them in inventory first. Parts that need to be ordered, must be cleared through the proper supervisor’s/managers. 8. Take all necessary precautions if LOTO locks are to be removed for testing purposes. Replace them after the test run has been performed 9. Replace all guards upon completing the service 10. Inform all necessary personnel of the intent to remove the LOTO locks prior to removing them. 11. Do final systems check 12. Inform all pertinent parties, that the machine is ready to go back into production and/or and problems that would affect the safe operation of the equipment (i.e., parts that need to be ordered)

WEEKLY

• Perform a systems check of safety devices and machine functions

  Yes

  No

  N/A

• Test the press gauge and press switch

  Yes

  No

  N/A

• Perform LOTOTO

  Yes

  No

  N/A

• General exterior cleaning of excess grease

  Yes

  No

  N/A

• Remove all millscale from machine

  Yes

  No

  N/A

• Check Wear on fixed and mobile blades

  Yes

  No

  N/A

• Check bolts on mobile and fixed blades

  Yes

  No

  N/A

• Check for loose or broken bolts on wheels.

  Yes

  No

  N/A

• Check Traction and measuring wheels, flip or replace if necessary

  Yes

  No

  N/A

• Check proper rotation of intermediate wheels.

  Yes

  No

  N/A

• Check air filter condensation discharge

  Yes

  No

  N/A

• Grease all fittings with 2 pumps. (bending translation unit, traction and cutting unit).

  Yes

  No

  N/A

• Perform a systems check of safety devices and machine functions

  Yes

  No

  N/A

• Replace all guards and safety devicees, collect all tools fram area

  Yes

  No

  N/A

• Inform personnel around the area that LOTOTO locks are being removed

  Yes

  No

  N/A

• Add signature

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• Select date

  Date

Parts Ordered/Notes or Comments

• Parts Ordered

  Yes

  No

  N/A

• Notes/Comments

• Is this a Monthly Inspection?

  Yes

  No

  N/A

• check translation motor brake wear status

  Yes

  No

  N/A

• check tightness of magnetic (poximity) sencors

  Yes

  No

  N/A

• check tightness of linear trancducer connector on traction, bending and shear translation and encoder

  Yes

  No

  N/A

• Add signature

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• Select date

  Date

• Is this a quarterly inspection?

  Yes

  No

  N/A

• check gearbox oil on traction, bending and shearreduction units

  Yes

  No

  N/A

• Check primary and secondary pulling unit gear box oil

  Yes

  No

  N/A

• Check mobile blade replace as needed

  Yes

  No

  N/A

• Check fixed blade,replace as needed

  Yes

  No

  N/A

• Add signature

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• Select date

  Date

• Is this an Annual Inspection?

  Yes

  No

  N/A

• Change gearbox oilin primary and secondary pulling unit

  Yes

  No

  N/A

• Change reduction gear box oil on traction,bending and shear units

  Yes

  No

  N/A

• Structural inspection

  Yes

  No

  N/A

• Add signature

  Sign

• Select date

  Date