Robomaster 60 PM

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

Robomaster 60

1. For efficiency, have all tools/materials known to be needed for the scheduled maintenance ready prior to starting 2. Communicate with supervisors/operators of the scheduled maintenance to be performed. Briefly discuss how the equipment is running and if there are any problems that they know of that need to be addressed. Inform them of the pending LOTOTO of the machine 3. Do a walk around, checking the general condition for any obvious damage/deficiencies. 4. Perform systems check; making sure safety devices, bin arms, rollers, etc. are functioning properly. 5. Perform LOTOTO procedures. Procedures should be in the document box located on the machine. Perform “Group LOTOTO” procedures if more than one person is working on the machine. 6. Perform all scheduled maintenance 7. If replacement parts are necessary, look for them in inventory first. Parts that need to be ordered, must be cleared through the proper supervisor’s/managers. 8. Take all necessary precautions if LOTO locks are to be removed for testing purposes. Replace them after the test run has been performed 9. Replace all guards upon completing the service 10. Inform all necessary personnel of the intent to remove the LOTO locks prior to removing them. 11. Do final systems check 12. Inform all pertinent parties, that the machine is ready to go back into production and/or and problems that would affect the safe operation of the equipment (i.e., parts that need to be ordered)

WEEKLY

• Perform a systems check of safety devices and machine functions

  Compliant

  Non-Compliant

  N/A

• Test the press gauge and press switch

  Yes

  No

  N/A

• Perform LOTO

  Compliant

  Non-Compliant

  N/A

• General exterior cleaning of excess grease

  Compliant

  Non-Compliant

  N/A

• Remove all millscale from machine

  Compliant

  Non-Compliant

  N/A

• Cleaning of the filter unit socket

  Compliant

  Non-Compliant

  N/A

• Work table cleaning

  Yes

  No

  N/A

• Check the components subject to wear

  Yes

  No

  N/A

• Lubrication of the clamp which turns the bar

  Yes

  No

  N/A

• Check the wear of the cable chain

  Yes

  No

  N/A

• Inform personnel around the area that LOTO locks are being removed

  Compliant

  Non-Compliant

  N/A

• Add signature

  Sign

• Select date

  Date

Parts Ordering/Notes or Comments

• Parts Ordered

  Yes

  No

  N/A

• What was ordered?

• Notes/Comments

• Is this a Monthly inspection?

  Yes

  No

  N/A

• Cleaning the dataplates and indicator lights

  Yes

  No

  N/A

• Tilter unit lubrication

  Yes

  No

  N/A

• Photocells Cleaning

  Yes

  No

  N/A

• Lubrication of the tilter arm

  Yes

  No

  N/A

• Check oil filters

  Yes

  No

  N/A

• Electrical cabinet cleaning

  Yes

  No

  N/A

• Check reduction unit oil level

  Yes

  No

  N/A

• Check the condition of the rebar sliding rollers wear

  Yes

  No

  N/A

• Check the motor brake wear status (for three phase motors only

  Yes

  No

  N/A

• Cleaning cooling fan filters

  Yes

  No

  N/A

• Check the wear and tension of the drive chains of the tilters

  Yes

  No

  N/A

• Add signature

  Sign

• Is this a Bi-Annual inspection?

  Yes

  No

  N/A

• check the yellow lines marking off the operator area are visible and if necessary restore them

  Yes

  No

  N/A

• Clean the rack and notched wheel

  Yes

  No

  N/A

• Check the wear and tension of the transmission chain

  Yes

  No

  N/A

• Check the wear and tension of the drive chain of the rollers bench

  Yes

  No

  N/A

• Change the oil filter

  Yes

  No

  N/A

• Lubrication of the transmission chain

  Yes

  No

  N/A

• External check the oil tank of the hydraulic unit

  Yes

  No

  N/A

• Check the level of the hydraulic drive unit

  Yes

  No

  N/A

• Check the flexable hose

  Yes

  No

  N/A

• Add signature

  Sign

• Is this an Annual inspection?

  Yes

  No

  N/A

• Check the earthing system

  Yes

  No

  N/A

• Check the physical and chemical condition of the oil

  Yes

  No

  N/A

• Replace hydraulic power unit oil

  Yes

  No

  N/A

• Internal check of the oil tank of the hydraulic drive unit

  Yes

  No

  N/A

• Add signature

  Sign