Coil20 PM

• Site conducted

  Select
Barwiser Coil20 Non-Robot

• Conducted on

  Date

• Prepared by

1. For efficiency, have all tools/materials known to be needed for the scheduled maintenance ready prior to starting 2. Communicate with supervisors/operators of the scheduled maintenance to be performed. Briefly discuss how the equipment is running and if there are any problems that they know of that need to be addressed. Inform them of the pending LOTOTO of the machine 3. Do a walk around, checking the general condition for any obvious damage/deficiencies. 4. Perform systems check; making sure safety devices, bin arms, rollers, etc. are functioning properly. 5. Perform LOTOTO procedures. Procedures should be in the document box located on the machine. Perform “Group LOTOTO” procedures if more than one person is working on the machine. 6. Perform all scheduled maintenance 7. If replacement parts are necessary, look for them in inventory first. Parts that need to be ordered, must be cleared through the proper supervisor’s/managers. 8. Take all necessary precautions if LOTO locks are to be removed for testing purposes. Replace them after the test run has been performed 9. Replace all guards upon completing the service 10. Inform all necessary personnel of the intent to remove the LOTO locks prior to removing them. 11. Do final systems check 12. Inform all pertinent parties, that the machine is ready to go back into production and/or and problems that would affect the safe operation of the equipment (i.e., parts that need to be ordered)

WEEKLY

• Yes

  No

  N/A

• Perform a systems check of machine functions

  Yes

  No

  N/A

• Perfrom check of all emergency stops, (back door, point of operation guard, front door cover, and laser).

  Yes

  No

  N/A

• General exterior cleaning of excess grease

  Yes

  No

  N/A

• Perform LOTOTO

  Yes

  No

  N/A

• Remove millscale from the machine

  Yes

  No

  N/A

• Guide and transmission device cleaning

  Yes

  No

  N/A

• Filter units cup cleaning

  Yes

  No

  N/A

• Bending unit lubrication

  Yes

  No

  N/A

• Lubrication of cutting unit

  Yes

  No

  N/A

• Bending unit lubrication 3 D

  Yes

  No

  N/A

• Traction unit lubrication

  Yes

  No

  N/A

• Lubrication of the horizontal straightener unit

  Yes

  No

  N/A

• Lubrication of the vertical straightener unit

  Yes

  No

  N/A

• Lubrication of the motorized wire change

  Yes

  No

  N/A

• Lubrication of the flap

  Yes

  No

  N/A

• Lubrication of the prestraightener assembly

  Yes

  No

  N/A

• Lubrication of payoff spindle

  Yes

  No

  N/A

• Central mandrel check

  Yes

  No

  N/A

• Checking motorised payoff spindle traction wheel

  Yes

  No

  N/A

• Check the adjustable wire guide

  Yes

  No

  N/A

• Automatic lubrication control unit

  Yes

  No

  N/A

• Checking and if necessary replacing the wire guide holes at the mouth of the external straightener

  Yes

  No

  N/A

• Traction and measuring wheels check

  Yes

  No

  N/A

• Check that the bolts which secure the blades are tightened correctly (fixed and mobile)

  Yes

  No

  N/A

• Perform a systems check of safety devices and machine functions

  Yes

  No

  N/A

• Replace all guards and safety devices. Collect all tools from the area

  Yes

  No

  N/A

• Inform personnel around the area that LOTO Locks are being removed

  Yes

  No

  N/A

Parts Ordering/Notes or Comments

• Serviced or Replaced any parts?

  Yes

  No

  N/A

• Parts Ordered

  Yes

  No

  N/A

• Notes/Comments

• Add signature

  Sign

• Select date

  Date

• Is this a Monthly Inspection?

  Yes

  No

  N/A

• Cleaning the dataplates and indicator lights

  Yes

  No

  N/A

• Cleaning the cooling fan filters

  Yes

  No

  N/A

• Electrical cabinet cleaning

  Yes

  No

  N/A

• Check the state of wear of the wheels of the prestraightener

  Yes

  No

  N/A

• Check and, if necessary, replace the rollers of the prestraightener

  Yes

  No

  N/A

• Checking reduction unit oil level

  Yes

  No

  N/A

• Check the correct tightening of the external and internal straightener guides

  Yes

  No

  N/A

• Straightening and traction wheels turning over

  Yes

  No

  N/A

• Check of the distance between movable and fixed blades

  Yes

  No

  N/A

• Check of the motor brake wear status (for threephase motors only)

  Yes

  No

  N/A

• Add signature

  Sign

• Select date

  Date

• Is this a Quarterly Inspection?

  Yes

  No

  N/A

• Check Primary and Secondary Pulling unit Gear box oil

  Yes

  No

  N/A

• Check gear box oil on traction, bending and shear reduction units

  Yes

  No

  N/A

• Add signature

  Sign

• Select date

  Date

• Is this a Bi-Annual Inspection?

  Yes

  No

  N/A

• Checking that the yellow lines marking off the operator area are visible and if necessary restore them

  Yes

  No

  N/A

• Replacing the fixed blade

  Yes

  No

  N/A

• Replacing the mobile blade

  Yes

  No

  N/A

• Check the supports of the prestorage flap

  Yes

  No

  N/A

• Check correct tightening of prestorage flap bolts

  Yes

  No

  N/A

• Changing the cooling fan filters

  Yes

  No

  N/A

• Check oil level of the hydraulic power unit (Prestraightening assembly)

  Yes

  No

  N/A

• Verification of the accumulator precharge (Prestraightening assembly)

  Yes

  No

  N/A

• Flexible hose check (Prestraightening assembly)

  Yes

  No

  N/A

• Add signature

  Sign

• Select date

  Date

• Is this an Annual Inspection?

  Yes

  No

  N/A

• Replacing reduction unit oil

  Yes

  No

  N/A

• Checking the earthing system

  Yes

  No

  N/A

• Check the physical and chemical condition of the oil

  Yes

  No

  N/A

• Replacing hydraulic power unit oil

  Yes

  No

  N/A

• Add signature

  Sign

• Select date

  Date