RMS Shear PM 5

• Site conducted

  Select

• Conducted on

  Date

• Prepared by

Shears

1. For efficiency, have all tools/materials known to be needed for the scheduled maintenance ready prior to starting 2. Communicate with supervisors/operators of the scheduled maintenance to be performed. Briefly discuss how the equipment is running and if there are any problems that they know of that need to be addressed. Inform them of the pending LOTOTO of the machine 3. Do a walk around, checking the general condition for any obvious damage/deficiencies. 4. Perform systems check; making sure safety devices, bin arms, rollers, etc. are functioning properly. 5. Perform LOTOTO procedures. Procedures should be in the document box located on the machine. Perform “Group LOTOTO” procedures if more than one person is working on the machine. 6. Perform all scheduled maintenance 7. If replacement parts are necessary, look for them in inventory first. Parts that need to be ordered, must be cleared through the proper supervisor’s/managers. 8. Take all necessary precautions if LOTO locks are to be removed for testing purposes. Replace them after the test run has been performed 9. Replace all guards upon completing the service 10. Inform all necessary personnel of the intent to remove the LOTO locks prior to removing them. 11. Do final systems check 12. Inform all pertinent parties, that the machine is ready to go back into production and/or and problems that would affect the safe operation of the equipment (i.e., parts that need to be ordered)

WEEKLY

• Perform a systems check to identify problems. Check all guards, limit switches and safety devies for proper function

  Yes

  No

  N/A

• Shear blade guard & limit switch

  Yes

  No

  N/A

• Pretable guard & limit switch

  Yes

  No

  N/A

• Roller guard & limit switch

  Yes

  No

  N/A

• Perform LOTO procedures for Shear.

  Yes

  No

  N/A

• Why did you not Lockout the Shear?

• Belt guards installed and secured.

  Yes

  No

  N/A

• Inspect/refill all oilers to 3/4 full

  Yes

  No

  N/A

• Check water filter. Remove water if needed

  Yes

  No

  N/A

• Condition of: Shear Blades, Rollers, Drop Down Arms, Bin Arms, Platforms, Stairs, Fall Protection and Railings

  Compliant

  Non-Compliant

  N/A

• Check for Air leaks

  Yes

  No

  N/A

• Check Gauge Table's positioning cable, under 2030 foot section

  Yes

  No

  N/A

• Check oil flow in the pneumatic lubricator. For best performance, 6 drips/minute, when system is running. It is imprtant that oil is used, if no oil is required after a week, adjust lubricator

  Yes

  No

  N/A

• Zero the inches

  Yes

  No

  N/A

• Replace all guards and safety devices. Collect all tools from the area

  Yes

  No

  N/A

• Perform a systems check of safety devices and machine functions

  Compliant

  Non-Compliant

  N/A

• Inform personnel around the area that LOTO Locks are being removed

  Yes

  No

  N/A

• Add signature

  Sign

• Select date

  Date

Parts Ordered/Notes or Comments

• Parts Ordered

  Yes

  No

  N/A

• What did you order?

• Notes/Comments

• Is this a Monthly Inspection?

  Yes

  No

  N/A

• Inspect roller motor chain tension. Adjust if necessary

  Compliant

  Non-Compliant

  N/A

• Adjust roller tension idlers

  Compliant

  Non-Compliant

  N/A

• Check condition of the chains.

  Compliant

  Non-Compliant

  N/A

• Add signature

  Sign

• Select date

  Date

• Is this a Quarterly Inspection?

  Yes

  No

  N/A

• Lubricate the V groove wheels. (14 places for a 60' gauge table)

  Yes

  No

  N/A

• Grease screwjack assembly

  Yes

  No

  N/A

• Inspect the screwjack chain tensioner. Adjust if necessary

  Yes

  No

  N/A

• Lubricate the screwjack chain

  Yes

  No

  N/A

• Add signature

  Sign

• Select date

  Date

• Is this an Annual Inspection?

  Yes

  No

  N/A

• If Hydraulic fluid is not dark, Externaly Clean/Filter oil, Change Hydraulic filter

  Yes

  No

  N/A

• Add signature

  Sign

• Select date

  Date